364 Каталог SUMITOMO 2015 Режущий инструмент и инструментальная оснастка Стр.360

Каталог SUMITOMO 2015 Инструмент и оснастка Стр. 360 0364 ENG Lab2u

Endmill Series SOLID CARBIDE Endmills GSX Series Solid Carbide Endmills Endmill Identification (GSX Series Only) GSX 4 04 C - 2D 1 5 2 3 4 Series of Diameter Cutting Cutting Edge Code Flutes in 64ths Edge Length (4/64 = 0.0625") I Recommended Cutting Conditions For stable machining performance use rigid, high precision machines and holders 2 Use air blow when dry machining 3 Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications. 4 If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or reduce the depth of cut If the machine cannot achieve the recommended spindle speed, please use the max spindle speed available Side Milling 5 GSX End Mill- INCH 2D Gash Land Item Stock Flutes Length Diam (inch) 9Dc Diam (mm) 9Dc Shank Diam (inch) Ds Flute Length (inch) I Neck Length (inch) l2 OAL (inch) L R (inch) GSX404C-2D O 4 2D 0.0625 1.588 0 .1250 0 .1250 0 .1644 1.500 - GSX406C-2D O 4 2D 0.0938 2.381 0 .1250 0 .1875 0.2269 1.500 - GSX408C-2D O 4 2D 0 .1250 3.175 0 .1250 0.2500 - 2 .000 - GSX410C-2D O 4 2D 0 .1563 3. 969 0 .1875 0 .3125 0.3716 2 .000 - GSX412C-2D O 4 2D 0 .1875 4.763 0 .1875 0.3750 - 2 .000 - GSX414C-2D O 4 2D 0 .2188 5.558 0.2500 0.4376 0 .516 2.000 - GSX416C-2D O 4 2D 0.2500 6 .350 0.2500 0.5000 - 2 .000 - GSX418C-2D O 4 2D 0 .2813 7 .145 0 .3125 0.5626 0 .641 2.500 - GSX420C-2D O 4 2D 0 .3125 7 .938 0 .3125 0.6250 - 2 .500 - GSX424C-2D O 4 2D 0.3750 9 .525 0.3750 0.7500 - 3 .000 - GSX428C-2D O 4 2D 0.4375 11.113 0.4375 0.8750 - 3 .000 - GSX432C-2D O 4 2D 0.5000 12 .700 0.5000 1.0000 - 3 .000 - GSX436C-2D O 4 2D 0.5625 14.288 0.5625 1.1250 - 3 .500 - GSX440C-2D O 4 2D 0.6250 15 .875 0.6250 1.2500 - 3 .500 - GSX444C-2D O 4 2D 0.6875 17 .463 0.6875 1.3750 - 4.000 - GSX448C-2D O 4 2D 0.7500 19 .050 0.7500 1.5000 - 4.000 - GSX456C-2D O 4 2D 0.8750 22 .225 0.8750 1.7500 - 4.000 - GSX464C-2D O 4 2D 1.0000 25.400 1.0000 2.0000 - 4.000 - O - Items Available 1st Quarter 2015 Work Material Carbon Steel Alloy Steel Tempered Steel, Hardened Steel Cond SS SC (150 to 250HB) FC SCM (25 to 35HRC) NAK, HPM (35 to 45HRC) (45 to 55HRC) SUS304, SUS316 Titanium Alloy Dc (in) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) 0 .039 24,000 18 .50 24,000 18 .50 24,000 18 .50 21,000 11.42 14,500 7 .09 10,500 4.72 12,600 4.72 10,500 3 .35 0 .078 12,800 22 .44 12,800 22 .44 12,800 22 .44 12,000 14 .96 8,300 9 .06 6,000 5 .91 7,200 6.30 6,000 4.33 0 .156 6,800 28.74 6,800 28.74 6,800 28.74 6,400 19 .29 4,400 11.81 3,200 7.87 3,800 8.27 3,200 5 .12 0 .236 4,600 30.71 4,600 30.71 4,600 30.71 4,300 20.47 3,000 12 .60 2,200 8.27 2,650 8.66 2,200 5 .91 0 .315 3,400 30.71 3,400 30.71 3,400 30.71 3,200 20.47 2,200 12 .60 1,600 8.27 2,000 8.66 1,600 5 .91 0 .393 2,800 30.71 2,800 30.71 2,800 30.71 2,600 20.47 1,800 12 .60 1,300 8.27 1,500 8.66 1,300 5 .91 0 .472 2,300 30.71 2,300 30.71 2,300 30.71 2,200 20.47 1,500 12 .60 1,100 8.27 1,300 8.66 1,100 5 .91 0 .630 1,700 25 .59 1,700 25 .59 1,700 25 .59 1,600 16 .54 1,100 11.02 800 6.69 1,000 7.09 800 4.72 0 .787 1,350 23 .62 1,350 23 .62 1,350 23 .62 1,300 14 .96 900 10 .24 650 5 .91 800 6.30 650 3 .94 1.000 1,000 18 .90 1,000 18 .90 1,000 18 .90 1,000 11.81 700 7 .87 500 4.72 640 4.72 500 3 .15 Standard ap 1.5Dc 1.0Dc Depth-of-cut ae 0.05Dc 0.02Dc Side Milling (High Speed Machining Center) Work Material Carbon Steel Alloy Steel Tempered Steel, Hardened Steel Cond. SS SC (150 to 250HB) FC SCM (25 to 35HRC) NAK, HPM (35 to 45HRC) (45 to 55HRC) SUS304, SUS316 Titanium Alloy Dc (in) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) 0 .039 60,000 47.24 60,000 47.24 60,000 47 .24 60,000 33 .46 60,000 28.35 48,000 19 .69 32,000 11.81 0 .078 47,800 86 .61 47,800 86 .61 47,800 86 .61 47,800 62 .99 39,800 47.24 31,800 35 .43 15,900 15 .75 0 .156 23,900 102 .36 23,900 102 .36 23,900 102 .36 23,900 74.80 19,900 55 .12 15,900 43 .31 8,000 19 .29 0 .236 16,000 106 .30 16,000 106 .30 16,000 106 .30 16,000 78.74 13,300 59.06 10,600 47.24 5,300 20.47 0 .315 12,000 106 .30 12,000 106 .30 12,000 106 .30 12,000 78.74 10,000 59.06 8,000 47.24 4,000 20.47 0 .393 9,600 106 .30 9,600 106 .30 9,600 106 .30 9,600 78.74 8,000 59.06 6,400 47.24 3,200 20.47 0 .472 8,000 106 .30 8,000 106 .30 8,000 106 .30 8,000 78.74 6,700 59.06 5,300 47.24 2,700 20.47 0 .630 6,000 86 .61 6,000 86 .61 6,000 86 .61 6,000 62 .99 5,000 47.24 4,000 35 .43 2,000 17 .72 0 .787 4,800 78.74 4,800 78.74 4,800 78 .74 4,800 55 .12 4,000 43 .31 3,200 29.53 1,600 14 .96 1.000 3,800 59.06 3,800 59.06 3,800 59 .06 3,800 43 .31 3,200 35 .43 2,500 23 .62 1,300 11.81 Standard ap 1.5Dc 1.0Dc Depth-of-cut ae 0 .05Dc 0.02Dc groove Milling 360 Work Material Structural Steel Carbon Steel SC (150 to 250HB) Cast Iron Alloy Steel SCM (25 to 35HRC) Tempered Steel, Hardened Steel Hardened Steel Stainless Steel Heat Resistive Steel Cond. SS FC (35 to 45HRC) (45 to 55HRC) SUS304, SUS316 Titanium Alloy Dc (in) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) Spindle Speed (min-1) Feed Rate (IPM) 0 .039 24,000 14 .96 24,000 18 .50 24,000 18 .50 21,000 11.42 14,500 7.09 10,500 4.72 12,600 3 .35 5,200 1.18 0 .078 12,800 18.11 12,800 22 .44 12,800 22 .44 12,000 14 .96 8,300 9.06 6,000 5 .91 7,200 4.33 3,000 1.57 0 .156 6,800 22 .83 6,800 28.74 6,800 28.74 5,400 19 .29 4,400 11.81 3,200 7.87 3,800 5 .12 1,600 2 .17 0 .236 4,600 24 .41 4,600 30.71 4,600 30.71 4,300 20.47 3,000 12 .60 2,200 8.27 2,650 6.30 1,100 2 .56 0 .315 3,400 24 .41 3,400 30.71 3,400 30.71 3,200 20.47 2,200 12 .60 1,600 8.27 2,000 6.30 800 2 .56 0 .393 2,800 24 .41 2,800 30.71 2,800 30.71 2,600 20.47 1,800 12 .60 1,300 8.27 1,600 6.30 650 2 .56 0 .472 2,300 24 .41 2,300 30.71 2,300 30.71 2,200 20.47 1,500 12 .60 1,100 8.27 1,300 6 .30 550 2 .56 0 .630 1,700 20.47 1,700 22 .05 1,700 22 .05 1,600 16 .54 1,100 11.02 800 6 .69 1,000 5.12 400 2 .17 0 .787 1,350 18 .90 1,350 23 .62 1,350 23 .62 1,300 14 .96 900 10 .24 650 5.91 800 4 .33 320 1.97 1.000 1,000 14 .96 1,000 17 .72 1,000 17 .72 1,000 11.81 700 7.87 500 4 .72 640 3 .15 250 1.57 MrdDeMut ap 0.2Dc 0.5Dc 0.2Dc 0.05Dc 0.2Dc