1029 Каталог KYOCERA 2019 Режущий инструмент для металлообработки на станках Стр.M59

Каталог KYOCERA 2019 Режущий инструмент по металлу Стр. M59 1029 Lab2u

M-FOUR (MEW) Cutting Performance Part Number MEW0625...-10 MEW0750...-10 MEW16...-10 MEW18...-10 MEW1000...-10 I MEW1500...-10 MEW20...-10 I MEW50...-10 MEW0750...-2T 40 32 MEW1000...-2T 1 24 (Long Shank) d o 16 MEW20-...-2T o 08 MEW25-...-2T 0 (Long Shank) MEW1500R...-10 I MEW2500R...-10 MEW032R...-10 I MEW063R...-10 Shouldering (Cutting Width ae = DC/2) .004 .006 .008 fz (ipt) .004 .006 .008 fz (ipt) Slotting .006 .008 fz (ipt) : i X .006 .008 fz (ipt) .006 .008 fz (ipt) Case Studies 1018 > Construction Equipment Part Vc = 820 sfm D.O.C. X ae = 0.158" x 0.787" > fz = 0.006 ipt (Vf = 53 ipm) Wet MEW32-S32-10-4T (4 Inserts) LOMU100408ER-GM (PR1525) PR1525 Chip Removal Rate = 6.591 in3/min Competitor A (Positive Cutter) Chip Removal Rate =4.394in3/min MEW showed stable milling without chattering at higher feed, improving the cutting efficiency by 150%. Burrs are prevented and excellent surface finish is achieved. Customer Evaluation 15-5PH (42HRC) > Aircraft Part Vc = 590 sfm > DOC. x ae 0.079" x 0.984" > fz = 0.004 ipt (Vf = 28 ipm) Wet MEW32-S32-10-4T (4 Inserts) LOMU150508ER-GM (PR1525) PR1525 Chip Removal Rate = 2.185in3/min (Further Milling Possible) Competitor C (Positive Cutter) Chip Removal Rate - 1.635in3/min (Unable to Continue Cutting) No chattering and more stable milling is possible with MEW. Dispite the milling difficulty because of the properties of the material, PR1525 kept good cutting edge form, minimizing wear and adhesion. Customer Evaluation Part Number MEW1000...-15 I MEW1500...-15 MEW25...-15 I MEW50...-15 MEW2000R...-15 I MEW3000R...-15 MEW040R...-15 I MEW080R...-15 Shouldering (Cutting Width ae = DC/2) .006 .008 fz (ipt) Slotting cCutting Conditions> Vc = 600 sfm GM Chipbreaker Workpiece Material: 1049 Overhang Length 1. End Mill: Same length as LH of the dimension 2. Face Mill: LF of the dimension + minimum overhang length of the arbor 1018 > Machine Part > Vc = 820 sfm > DOC. x ae = 0.128" x 0.787" (Grooving) > fz = 0.008 ipt (Vf = 94 ipm) > Dry > MEW20-S20-10-3T (3 Inserts) > LOMU100408ER-GM (PR1525) PR1525 Chip Removal Rate = 8.787in3/min (Stable Milling) Competitor B (Positive Cutter) Chip Removal Rate - 6.957in3/min (Unstable) No chattering with MEW, while Competitor B chattered at the same cutting conditions. No burrs with MEW and excellent surface finish is gained. H13 Mold Part Vc = 330 sfm D.O.C. x ae = 0.138" x 1.181" fz = 0.004 ipt (Vf = 15 ipm) Dry MEW32-S32-10-4T (4 Inserts) LOMU100408ER-GH (PR1525) PR1525 Chip Removal Rate = 2.563in3/min (Further Milling Possible) Competitor D (Positive Cutter) Chip Removal Rate - 1.282in3/min (Unable to Continue Cutting) Customer Evaluation MEW doubled cutting efficiency. Furthermore, MEW inserts have double number of edges (4-edge), which enables a drastic cost reduction. Customer Evaluation =5 > o g m 2 c/> “ O cz I- T> O H K N Visit us online at Kyocera M59