933 Каталог KYOCERA 2017 Инструмент сборный и монолитный для станков Стр.M183

Каталог KYOCERA 2017 Инструмент режущий Стр. M183 0933 Lab2u

How to mount an insert 1. Be sure to remove dust and chips from the insert mounting pocket. 2. Clamp screw (1) Apply anti-seize compound on portion of taper and thread of clamp screw. (2) Attach the screw to the front end of the wrench. While lightly pressing the insert against the constraint surfaces, put the screw into the hole of the insert and tighten. (Ref. to Fig. 1) 3. Wrenches and clamp screws are "Torx Plus". (1) Fig. 2 wrench is for MRW-12. (Straight grip) (2) Fig. 3 wrench is for MRW-16. (T-shaped grip) Please use a "Torx Plus" Wrench for tightening cramp screw. If a "Torx" Wrench (Fig. 4) is used to tighten, the screw head might become damaged and then the screw cannot be removed. 4. When tightening the screw, make sure that the wrench is parallel to the screw. Recommended tightening torque, see page M180 M181 5. After tightening the screw, make sure that there is no clearance between the insert seat surface and the bearing surface of the toolholder or between the insert side surfaces and the constraint surface of the toolholder. If there is any clearance, remove the insert and mount it again according to the above steps. Detail of shape The symbol means "Torx Plus". Straight grip wrench for MRW-12 Purple grip m j jjfi Detail of shape The symbol means "Torx Plus" T-shaped grip wrench for MRW-16 Black grip Detail of shape Case Studies Torx Wrench (Do NOT use it for MRW) 12Cr Steel Machining efficiency 1.2 times Economical Double-sided Insert Turbine Blade Vc=270m/min fz=0.278mm/t ap=0.5 1.0mm ae=max.35mm -Dry MRW050R-12-6T-M (6 inserts) ROMU1204M0ER-SM(CA6535) CA6535 Stable machining Competitor A (Positive Cutter) Unstable machining with large noise MRW improved machining efficiency by 1.2 times with same tool life compared with Competitor A. MRW has cost advantage due to double-sided inserts. (Evaluation by the user) 12Cr Steel Same or longer tool life Economical Double-sided Insert Turbine Blade Vc=250m/min fz=0.16mm/t ap=2.0mm ae=5 30mm -Wet MRW050R-12-5T-M (5 inserts) -ROMU1204M0ER-SM(CA6535) CA6535 Stable, available for further machining Competitor B (Positive Cutter) Unstable machining with large noise MRW showed less damage on the cutting edge and reduced machining noise. MRW has equal or longer tool life and cost advantage due to double sided inserts. (Evaluation by the user) Applications S Facing Shouldering Contouring Plunging / Profiling MRW type is not available for 3D machining such as Plunging and Profiling. M183 Milling