652 Каталог KYOCERA 2017 Инструмент сборный и монолитный для станков Стр.L9

Каталог KYOCERA 2017 Инструмент режущий Стр. L9 0652 Lab2u

Case Studies Case Studies Block SUS304 Sharp Cutting Edge Reduced Burrs 2FESM100-220-10 n = 2,230 min-1 (Vc = 70 m/min) Vf = 134 mm/min (fz = 0.03 mm/t) ap x ae = 5.0 x 1.0 mm X Competitor Coated Carbide E (Internal evaluation) Case Studies Slotting of Titanium Alloy Outside Dia. 10 mm Workpiece Material Обрабатываемый материал Ti-6Al-4V Spindle Revolution 3ZFK: n = 1,700 min-1 (Vc = 54 m/min) Spindle Revolution Competitor B: n = 1,300 min-1 (Vc = 40 m/min) Feed Rate Vf = 460 mm/min (fz = 0.09 mm/t) Depth of Cut ap x ae = 2 x 1° mm Depth of cut 2mm each up to 10mm Wet Number of slots 3ZFK 52 slots Tool life I 'fimesP Competitor F 35 slots Better surface finish and longer tool life with 3ZFK Compared to competitor's coated products, the 3ZFK has a 1.4 times longer tool life 3ZFK prevents burr formation due to sharp cutting edge (Internal evaluation) Case Studies Machine parts SCM440 n = 2,400 min-1 (Vc = 150 m/min) Vf = 1,710 mm/min (fz = 0.12 mm/t) ap x ae = 18 x 1.0 mm Shouldering Cycle time for a set of workpiece (setup time included) 52% Cutting Time 6PFK 200-450 159 sec Conventional G 336 sec Cycle time greatly reduced compared with conventional End Mill G No heavy wear after machining 100 workpieces and still possible to continue machining (Evaluation by the user) Case Studies Automotive parts S45C n = 3,500 min-1 (Vc = 77 m/min) Vf = 1,000 mm/min (fz = 0.071 mm/t) ap x ae = 5 x 7 mm, Wet Number of workpiece Slotting 4MFK070-160 Competitor H 255 pcs 50 pcs Tool life Productivity time times (Competitor H, Cutting Conditions) 7, 4 flutes n = 2,000 min-1 (Vc = 44 m/min) Vf = 150 mm/min (fz = 0.019 mm/t), ap x ae = 5 x 7mm, Wet Kyocera showed 5 times longer tool life than Competitor H Kyocera showed 6.6 times productivity than Competitor H No vibration occurred. Stable machining (Evaluation by the user) Case Studies Plate SUS304 n = 1,590 min-1 Vc = 50 m/min) Vf = 220 mm/min fz = 0.035 mm/t) ap x ae = 4 10 x 10 mm, Wet Number of workpiece 4TFK100-250 Competitor I (4 flutes) 4TFK showed 1.3 times longer tool life than Competitor I (Evaluation by the user) Tool life longer Case Studies Mold Heat Treated Steel (60HRC) n=1,194min-1 (Vc=60m/min) Vf=400mm/min (fz=0.056mm/t) apxae=40x0.3mm 6Q55 I 0-16 ( 16-6 flutes) Tool life Productivity iDoubl Double 6HF SM160-420-16 Competitor Coated Carbide J Amount of chip evacuation 4.8cc/mifl Amount of chip evacuation Tool life: 10pcs 2.4cc/min Tool life: 5pcs Competitor Coated Carbide J 16-6 flutes n=597min-1 (Vc=30m/min) Vf=200mm/min (fz=0.056mm/t) apxae=40x0.3mm The cutting speed and table feed rate is doubled compared to competitor's coated carbide J. The cutting edge conditions was good and the tool life was also doubled. (Evaluation by the user) L9 Solid Tools