551 Каталог KORLOY 2016 Металлорежущий инструмент и станочная оснастка ENG Стр.E164

Каталог KORLOY 2016 Инструмент и оснастка Стр. E164 0551 ENG Lab2u

E Technical Information for Future Mill Future Mill(FMR) Chip removal rate (cm3/min) Workpiece Grades 08 010 012 015 016 020 021 025 026 032 033 040 050 063 080 0100 0125 0160 General structure 4.97 9.94 9.94 14.92 31.83 31.83 47.74 47.74 47.74 71.61 38.19 95.49 119.36 143.23 167.11 190.98 133.69 509.29 steel(under 200HB) V=250, fz=0.25, ap=0.5, ae=0.5D V=300, fz=0.4 ap=1.0, ae=0.5D V=250, fz=0.4, ap=1.5, ae=0.5D V=200, fz=0.5 ap=4.0, ae=0.5D General carbon steel 3.97 7.95 7.95 11.93 25.46 25.46 38.19 38.19 38.19 57.29 38.19 76.39 95.49 114.59 133.69 152.78 133.69 458.36 (under 30 HrC) V=200, fz=0.25, ap=0.5, ae=0.5D V=250, fz=0.4 ap=1.0, ae=0.5D V=200, fz=0.4, ap=1.5, ae=0.5D V=180, fz=0.5 ap=4.0, ae=0.5D High carbon steel, Alloy steel (30 40 HrC) PC3500 PC3545 PC5300 2.86 5.72 5.72 8.59 22.91 22.91 34.37 34.37 34.37 51.56 34.37 68.75 85.94 103.13 120.32 137.5 120.32 407.43 P P V=180, fz=0.20, ap=0.5, ae=0.5D V=200, fz=0.4 ap=1.0, ae=0.5D V=180, fz=0.4, ap=1.5, ae=0.5D V=160, fz=0.5 ap=4.0, ae=0.5D High carbon steel, Alloy steel (40 50 HrC) 1.24 2.48 2.48 3.72 11.45 11.45 14.32 17.18 14.32 21.48 14.32 28.64 35.8 42.97 50.13 57.29 50.13 249.55 V=130, fz=0.15, ap=0.4, ae=0.5D V=170, fz=0.3 ap=0.9, ae=0.5D V=150, fz=0.3, ap=1.0, ae=0.5D V=140, fz=0.4 ap=3.5, ae=0.5D Alloy steel 0.95 1.9 1.9 2.86 7.63 7.63 9.54 11.45 9.54 14.32 9.54 19.09 23.87 28.64 33.42 38.19 33.42 152.78 J (over 50 HrC) V=100, fz=0.15, ap=0.4, ae=0.5D V=130, fz=0.3 ap=0.9, ae=0.5D V=100, fz=0.3, ap=1.0, ae=0.5D V=100, fz=0.4 ap=3.0, ae=0.5D M Stainless steel PC5300 2.06 4.13 4.13 6.2 16.55 16.55 12.41 24.82 12.41 18.62 12.41 24.82 31.03 37.24 43.44 49.65 43.44 331.04 V=130, fz=0.20, ap=0.5, ae=0.5D V=200, fz=0.2 ap=1.0, ae=0.5D V=100, fz=0.3, ap=1.0, ae=0.5D V=130, fz=0.5 ap=4.0, ae=0.5D K Cast iron PC5300 2.86 5.72 5.72 8.59 14.32 14.32 21.48 21.48 21.48 32.22 21.48 42.97 53.71 64.45 75.2 85.94 75.2 366.69 V=180, fz=0.20, ap=0.5, ae=0.5D V=180, fz=0.2 ap=1.0, ae=0.5D V=180, fz=0.2, ap=1.5, ae=0.5D V=180, fz=0.4 ap=4.0, ae=0.5D Required machine power(PKw = 0.75 x Php) RDKT10 Workpiece Grades 021 025 026 032 040 050 063 080 0100 Cutting condition vc fz ap ae General structure steel(under 200HB) 2.2 2.2 2.2 3.3 4.4 5.5 6.6 7.7 8.8 250 0.4 1.5 0.5D General carbon steel (under 30 HrC) PC3500 2.1 2.1 2.1 3.1 4.1 5.2 6.2 7.3 8.3 200 0.4 1.5 0.5D p High carbon steel, Alloy steel (30 40 HrC) PC3545 2.2 2.2 2.2 3.3 4.5 5.6 6.7 7.9 9 180 0.4 1.5 0.5D High carbon steel, Alloy steel (40 50 HrC) PC5300 1.1 1.1 1.1 1.6 2.1 2.6 3.2 3.7 4.2 150 0.3 1.0 0.5D Alloy steel(over 50 HrC) 0.7 0.7 0.7 1.1 1.4 1.7 2.1 2.4 2.8 100 0.3 1.0 0.5D M Stainless steel PC5300 0.6 0.6 0.6 0.8 1.2 1.5 1.7 2 2.3 130 0.2 1.5 0.5D K Cast iron PC5300 0.6 0.6 0.6 0.9 1.2 1.5 1.8 2.1 2.4 180 0.2 1.5 0.5D RDKT12 DU The figures in the above chart means Php value. Workpiece Grades 032 033 040 050 063 080 0100 0125 Cutting condition vc fz ap ae General structure steel(under 200HB) 1.7 1.7 2.6 3.5 3.5 4.4 5.3 6.1 200 0.4 1.5 0.5D General carbon steel (under 30 HrC) PC3500 2 2 3.1 4.1 2.6 5.2 6.2 7.2 180 0.4 1.5 0.5D p High carbon steel, Alloy steel (30 40 HrC) PC3545 2.2 2.2 3.3 4.4 2.8 5.6 6.7 7.8 160 0.4 1.5 0.5D High carbon steel, Alloy steel (40 50 HrC) PC5300 1.5 1.6 2.1 2.6 3.1 3.6 140 0.3 1.0 0.5D Alloy steel(over 50 HrC) 0.7 0.7 1 1.4 0.8 1.7 2.1 2.4 100 0.3 1.0 0.5D M Stainless steel PC5300 0.5 0.5 0.8 1.1 0.7 1.4 1.7 2 130 0.2 1.5 0.5D K Cast iron PC5300 0.6 0.6 0.9 1.2 0.7 1.5 1.8 2.1 180 0.2 1.5 0.5D The figures in the above chart means Php value. Chip removal rate by cutting condition Used insert RDKT10 Variation of cutting condition 21 25 26 32 40 50 63 80 100 Cutting Diameter(0) Stan d cutting condition Cutting speed(-) Feed(+) - Feed(-) ap(+) ap(-) ae(+) ae(-) Standard ISO vc=200 fz=0.4 ap=1.5 ae=0.5D Speed (+) 250 Speed (-) 150 Feed (+) 0.6 Feed (-) 0.2 ap (+) 2 ap (-) 1 ae (+) D ae (-) 0.2D Milling 164