938 Каталог KYOCERA 2017 Инструмент сборный и монолитный для станков Стр.M188

Каталог KYOCERA 2017 Инструмент режущий Стр. M188 0938 Lab2u

MRX M Inserts Lead Angle 45° 20° Lead Angle 15° ' Lead Angle 0°/2° High Feed Cutter Multi- Function Slot Mill Ball-nose Radius Recommended Cutting Conditions Рекомендованные режимы резания на станках Workpiece Material Обрабатываемый материал Recommended Chipbreaker Стружколом сменной пластины (fz:mm/t) RD 08 type: ap=2mm, RP”10 type: ap=2.5mm RP 12 type: ap=3mm, RP”16 type: ap=4mm Recommended Insert Grades Cutting Speed Vc (m/min) Скорость резания (м/мин) MEGACOAT NANO CVD Coated Carbide RDMT-GM RPMT-GM RDGT-GM RPGT-GM RDGT-SM RPGT-SM RDMT-GH RPMT-GH PR1535 PR1525 PR1510 CA6535 Carbon Steel 0.1-0.2-0.3 0.1-0.2-0.3 0.06-0.15-0.2 0.15-0.3-0.35 120-180-250 120-180-250 Alloy Steel 0.1-0.2-0.3 0.1-0.2-0.3 0.06-0.15-0.2 0.15-0.3-0.35 100-160-220 100-160-220 Mold Steel 0.1-0.15-0.25 0.1-0.15-0.25 0.06-0.12-0.2 0.15-0.2-0.3 80-140-180 80-140-180 Stainless Steel (Austenitic related) 0.1-0.15-0.2 0.1-0.15-0.2 0.06-0.12-0.2 0.15-0.2-0.25 100-160-200 100-160-200 Stainless Steel (Martensitic related) 0.1-0.15-0.2 0.1-0.15-0.2 0.06-0.12-0.2 0.15-0.2-0.25 150-200-250 180-240-300 Stainless Steel (Precipitation Hardening) 0.1-0.15-0.2 0.1-0.15-0.2 0.06-0.12-0.2 0.15-0.2-0.25 90-120-150 - Gray Cast Iron 0.1-0.2-0.3 0.1-0.2-0.3 - 0.15-0.3-0.35 120-180-250 - Nodular Cast Iron 0.1-0.15-0.25 0.1-0.15-0.25 - 0.15-0.2-0.3 100-150-200 - Ni-base heat-resistant alloys 0.1-0.12-0.15 0.1-0.12-0.15 0.06-0.1-0.15 0.12-0.15-0.2 20-30-50 20-30-50 Titanium Alloys 0.1-0.12-0.15 0.1-0.12-0.15 0.06-0.1-0.15 - 40-60-80 - 30-50-70 - :1st Recommendation :2nd Recommendation Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys. RDGT/RPGT are recommended for stainless steel, Ni-base heat-resistant alloys and titanium alloy. The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed and the feed rate within the above conditions according to the actual machining situation. Recommended feed rate in the table is the reference value when ap is r/2. (2mm for RD 08 / 2.5mm for RP 10 / 3mm for RP 12 / 4mm for RP 16) For other ap, calculate the recommended feed rate based on the conversion factor below. For MRX16-S16-08-2T(-160), MRX16-W-08-2T, MRX20-S20-10-2T(-180) and MRX20-W20-10-2T, set the feed rate not higher than 50% of the recommended cutting conditions. Conversion factor for feed per tooth by depth of cut (ap) Insert Max. ap Conversion factor for feed per tooth fz ap=0.5mm ap=1 mm ap=1.5mm ap=2mm ap=2.5mm ap=3mm ap=4mm ap=5mm m m p= a ap=8mm RD 08 type (GM/SM/GH chipbreaker) 4mm 1.7 1.3 1.1 1 (Standard) 0.9 0.8 0.8 - RP 10 type (GM/SM/GH chipbreaker) 5mm 1.9 1.4 1.2 1 1 (Standard) 0.9 0.8 0.8 RP 12 type (GM/SM/GH chipbreaker) 6mm 2.1 1.5 1.3 1.1 1 1 (Standard) 0.9 0.8 0.8 - RP 16 type (GM/SM/GH chipbreaker) 8mm 2.4 1.7 1.4 1.3 1.1 1.1 1 (Standard) 0.9 0.8 0.8 Example (RPMT12 type, Carbon Steel, GM chipbreaker, ap=1mm) fz=0.2mm/t (Reference value for carbon steel and GM chipbreaker) X 1.5 (Conversion factor for RP 12 type, ap=1mm) fz=0.3mm/t (Recommended feed rate) Recommended cutting conditions for Drilling / Ramping / Helical milling Tool spec. Max. ap Drilling Ramping Helical Milling Insert Tool Dia. ap Max. Cutting Depth Pd Min. cutting length X for flat bottom surface Max. ramping angle amax tan amax Cutting Length L at Max. Ramping Angle Min. Cutting Dia. 0Dh1 Min. Cutting Dia. for flat bottom facing Dh2 Max. Cutting Dia. Dh3 RD 08 type 16 4 0.7 9 8° 0.141 28 20 24 30 20 1.4 13 9° 0.158 25 26 32 38 25 18 5° 0.087 45 36 42 48 RP 10 type 20 5 0.6 11 5° 0.087 57 26 30 38 25 1.9 16 10° 0.176 28 33 40 48 32 23 6° 0.105 47 47 54 62 40 31 4° 0.070 71 63 70 78 50 41 3° 0.052 95 83 90 98 63 54 2° 0.035 143 109 116 124 RP 12 type 32 6 2.4 21 9° 0.158 37 43 52 62 40 29 5° 0.087 68 59 68 78 50 39 4° 0.070 85 79 88 98 63 52 2° 0.035 171 105 114 124 80 69 139 148 158 100 89 1° 0.017 343 179 188 198 RP 16 type 40 8 3.4 25 11° 0.194 41 51 64 78 50 35 7° 0.123 65 71 84 98 63 48 4° 0.070 114 97 110 124 80 65 3° 0.052 152 131 144 158 100 85 2° 0.035 229 171 184 198 125 110 1° 0.017 458 221 234 248 Above is the value considering the clearance 1mm between the tool body and the workpiece. Unit: mm M188