1051 Каталог WIDIA 2011 Инструментальная оснастка для металлорежущих станков Стр.K15

Каталог WIDIA 2011 Инструментальная оснастка Стр. K15 1051 ENG Lab2u

WIDIA Technical Information KM Tooling Assembly/Disassembly Instructions Repair Adjustment/Retiming Procedures for KM Manual Tooling Clamping Unit > Proper KM repair package catalog and order numbers: catalog number 3S order number 3L order number KM32-PKG 3S or 3L 1023697 1023698 KM40-PKG 3S or 3L 1023699 1023700 KM50-PKG 3S or 3L 1023726 1023725 KM63-PKG 3S or 3L 1013701 1013702 KM80-PKG 3S or 3L. 1144980 1023701 > Pair of pliers. > WIDIA recommends and uses GLEITMO 805. > Order number 1567575 for one grease cartridge. > Order number 1567577 for a 1,000 gram tin. > Clean towels or shop rags. > Solvent or degreaser that does not leave residue (used to clean inside the taper and canister upon disassembly). Should the unit become contaminated, you can use a degreasing agent or something similar to clean the surfaces. > T-wrench or metric-hex Allen wrench fits torque screw hex head for: KM32 units 5mm KM40 units 6mm KM50 units 10mm KM63 units 12mm KM80 units 14mm > Hex Allen wrench fits small socket head screws to hold bump-off pin in place for: KM32 units .2mm KM40 units .2,5mm KM50 units .3mm KM63 units .5mm KM80 units .5mm CAUTION DO NOT USE silicone cleaner or WD-40 -type lubricants. NOTE: AH KM repair packages include the bump-off pin, lock rod, torque screw, two chrome balls, two socket head cap screws, and O-ring. KM Manual Standard KM Manual units require a torque wrench to activate. Using the proper torque wrench value is critical. Tighter is not better because over tightening can cause damage. The specific operating torque of the KM manual clamping units is listed on each unit (torque value information is listed to the right). The KM connection must be kept clean and free from nicks and burrs. KM plugs are available to ensure cleanliness when a cutting unit is not engaged in the clamping unit. When a KM head is unlocked, the head will bump-off. KM’s 10:1 taper is self-locking, and therefore, requires a mechanical release. This is accomplished within the design of the KM System and does not require operator intervention. After the head has been released, you will need to turn the torque screw another 3/4-1-1/2 turns. This rotation will feel free of resistance. When the free turning motion stops, the head can be pulled from the clamping unit. Do not turn the lock screw further, as damage can occur to the lockrod and/or bump-off pin. KM size torque (ft. lbs.) torque (Nm) activation drive size KM32 7-9 10-12 5mm KM40 9-12 12-16 6mm KM50 20-25 27-34 10mm KM63 35-40 47-54 12mm KM80 58-63 79-85 14mm Operator Maintenance All tooling showing damage must be replaced. Burrs and nicks should be removed by stoning and/or polishing. Use plugs to protect clamping units when they are not in use. Use spindle wipers to clean the clamping units. For spindle wipers, refer to page J31. (continued) WIDIA K15 Technical Information