778 Каталог KYOCERA 2017 Инструмент сборный и монолитный для станков Стр.M28

Каталог KYOCERA 2017 Инструмент режущий Стр. M28 0778 Lab2u

MFPN45 & w Facing Chamfering Cutter type and chipbreaker selection Milling Purpose Cutter Type Chipbreaker Стружколом сменной пластины Coarse pitch Fine pitch Extra fine pitch GM SM GH GL W General milling for steel and alloy steel Steel and alloy steel (at chattering due to low rigidity machine or poor clamping power) Productivity oriented (Running cost decrease) (ap=4mm Over, fz=0.35mm/t Over) Surface finish oriented General milling of stainless steel Stainless steel (to prevent chattering due to low rigidity machine or poor clamping power) Cast iron (for processing efficiency improvement) Cast iron (ap=4mm Over, fz=0.35mm/t Over) Improved Surface Finish in High Efficiency Milling How to use wiper insert Please use one wiper insert on one cutter. (If you use more than 2 inserts on one cutter, the workpiece surface may be muddy white.) Combination of Wiper Insert with Other Chipbreakers 1) 2) How to attach wiper inserts on MFPN cutter Chipbreaker Стружколом сменной пластины Combination GM SM W Recommended Combination Recommended Combination The combinations of GH+W and GL+W are not recommended. The down arrow symbol (I) indicates wiper cutting edge. When attaching inserts, make sure that the arrow symbol points downward. 3) For checking the protrusion amount of the wiper insert, use tool presetter. (Appropriate protrusion: 0.1mm) Recommended Cutting Conditions Рекомендованные режимы резания на станках M Inserts Lead Angle 45° 20° Lead Angle 15° ' Lead Angle 0°/2°V High Feed Cutter Multi- Function Slot Mill Ball-nose Radius Others Chipbreaker Стружколом сменной пластины Recommended Insert Grades Cutting Speed Vc (m/min) Скорость резания (м/мин) Workpiece Material Обрабатываемый материал fz (mm/t) Cermet MEGACOAT NANO(MEGACOAT) CVD Coated Carbide : TN620M TN620M PR1535 PR1525 (PR1225) PR1510 (PR1210) CA6535 Carbon Steel 0.1o0.2o0.4(0.06o0.12 0.20) 200 250 300 120 180 250 120 180 250 Alloy Steel 0.1 0.2o0.4(0.06o0.12 0.20) 180 220 250 100 160 220 100 160 220 Mold Steel 0.1 0.2 0.34 (0.06 0.08 0.15) 150 180 220 80 140 180 80 140 180 Stainless Steel (Austenitic related) 0.1 0.2 0.4 100 160 200 100 160 200 GM Stainless Steel (Martensitic related) 0.1 0.2 0.4 150 200 250 180 240 300 Stainless Steel (Precipitation Hardening) 0.1 0.2 0.3 90o1 0o150 Gray Cast Iron 0.1 0.2 0.4 120 180 250 Nodular Cast Iron 0.1 0.2 0.35 100 150 200 Ni-base heat-resistant alloys 0.1 0.12 0.2 20 30 50 20 30 50 Carbon Steel 0.06 0.12 0.24 (0.06 0.10 0.15) 200 250 300 120 180 250 120 180 250 Alloy Steel 0.06 0.12 0.24 (0.06 0.10 0.15) 180 2 0 250 100 160 220 100 160 220 Mold Steel 0.06 0.1 0.2 (0.06 0.08 0.12) 150 1 ) 220 80 140 180 80 140 180 Stainless Steel (Austenitic related) 0.06 0.12 0.25 100 1 ) 200 100 160 200 SM Stainless Steel (Martensitic related) 0.06 0.12 0.25 150 200 250 180 240 300 -1GL Stainless Steel (Precipitation Hardening) 0.06 0.12 0.25 90 120 150 Gray Cast Iron 0.06 0.12 0.25 120 180 250 Nodular Cast Iron 0.06 0.1 0.2 100 150 200 Ni-base heat-resistant alloys 0.06 0.1 0.15 2 0 2 0 Titanium Alloys 0.06 0.08 0.15 40 S 80 Carbon Steel 0.2 0.4 0.7 120 180 250 120 180 250 Alloy Steel 0.2 0.4 0.6 100 160 220 100 160 220 Mold Steel 0.2 0.35 0.5 80 140 180 80 140 180 Stainless Steel (Austenitic related) 0.2 0.3 0.4 100 160 200 100 160 200 ‘2GH Stainless Steel (Martensitic related) 0.2 0.3 0.4 150 200 250 180 240 300 Stainless Steel (Precipitation Hardening) 0.2 0.3 0.4 90 120 150 Gray Cast Iron 0.2 0.4 0.7 120 180 250 Nodular Cast Iron 0.2 0.35 0.5 100 150 200 Ni-base heat-resistant alloys 0.2 0.3 0.4 20o 0o50 2 0 The bold-faced number indicates a center value of recommended cutting condition. Adjust the cutting speed : 1st Recommendation 2nd Recommendation and the feed rate within the above conditions according to the actual machining situation. Machining with coolant is recommended for Ni-base heat-resistant alloys and titanium alloys. 1. GL Chipbreaker Стружколом сменной пластины is recommended for Surface finish oriented milling. 2.GH Chipbreaker Стружколом сменной пластины : Fine pitch fz<0.4(mm/t) Extra fine pitch Not recommended M28