862 Каталог KYOCERA 2017 Инструмент сборный и монолитный для станков Стр.M112

Каталог KYOCERA 2017 Инструмент режущий Стр. M112 0862 Lab2u

MSRS90 Inserts Lead Angle 45° 20° Lead Angle 15° Lead Angle 0°/2° High Feed Cutter Multi- Function Slot Mill Ball-nose Radius Cutting Conditions (Shouldering) In case of MSRS90100R-1-6T Workpiece Material Обрабатываемый материал Overhang Length A (mm) Cutting Conditions ap x ae (mm) Chip Evacuation Rate (cc/min) Cutting Speed Vc (m/min) Feed fz (mm/t) Cast Iron Less than 120mm 180 0.2 15x80 826 120 200mm 180 0.2 15x40 413 201mm and over 230 0.1 15x40 263 Carbon Steel Less than 120mm 150 0.2 15x80 689 120 200mm 150 0.2 15x40 344 201mm and over 200 0.1 15x40 229 In case of MSRS90100R-2-6T Workpiece Material Обрабатываемый материал Overhang Length A (mm) Cutting Conditions ap x ae (mm) Chip Evacuation Rate (cc/min) Cutting Speed Vc (m/min) Feed fz (mm/t) Cast Iron Less than 120mm 180 0.2 30x50 1,032 120 200mm 180 0.2 30x30 619 201mm and over 230 0.1 30x25 329 Carbon Steel Less than 120mm 150 0.2 30x50 861 120 200mm 150 0.2 30x30 517 201mm and over 200 0.1 30x25 287 In case of MSRS90100R-4-6T Workpiece Material Обрабатываемый материал Overhang Length A (mm) Cutting Conditions ap x ae (mm) Chip Evacuation Rate (cc/min) Cutting Speed Vc (m/min) Feed fz (mm/t) Cast Iron Less than 140mm 180 0.2 60x20 826 140 200mm 180 0.2 60x10 413 201mm and over 230 0.1 60x10 263 Carbon Steel Less than 140mm 150 0.2 60x20 689 140 200mm 150 0.2 60x10 344 201mm and over 200 0.1 60x10 229 Case Studies FCD450 Industrial parts Vc=150m/min ap x ae=6 x 65mm fz=0.15mm/t (Vf=430mm/min) MSRS90100R-1-6T( 100 -6 inserts) SPMT180616EN-NB3/NB4 (PR1210) i MSRS90(PR1210) Chip Evacuation Rate = 258cc/min Competitor B 107cc/min MSRS90 more than doubled the machining efficiency compared with competitor B. Competitor B machined with 2 passes (apxae=3x65mm). MSRS90 machined with only 1 pass. Cutting time was reduced. (Evaluation by the user) SCM420 Construction machine part Vc=200m/min ap x ae=10 x 50mm fz=0.1mm/t (Vf=400mm/min) MSRS90125R-1-8T( 125 -8 inserts) SPMT180616EN-NB3/NB4 (PR1230) N, MSRS90(PR1230) Chip Evacuation Rate = 200cc/min Competitor C 153cc/min MSRS90 improved the machining efficiency to 1.3 times that of competitor C. Competitor C machined with apxae=5x50mm Tool cost is reduced to 1/3 although competitor C is expensive using 2-corner insert. MSRS90 reduced machining cost as well as improved machining efficiency. (Evaluation by the user) SKD Shipbuilding parts Vc=150m/min ap x ae=10 x 10 50mm fz=0.1mm/t (Vf=240mm/min) MSRS90160R-1-8T( 160 -8 inserts) SPMT180616EN-NB3/NB4 (PR1230) L 1 Machined portion MSRS90(PR1230) Chip Evacuation Rate = 120cc/min Competitor D 60cc/min MSRS90 more than doubled the machining efficiency compared with competitor D. Competitor D machined with apxae=5x10 50mm Low cutting force of MSRS90 enabled twice as large ap as that of competitor. It can double the ap as well as increase the cutting speed (Vc=100 150). Machining efficiency was improved by MSRS90 (by achieving reduction in cutting time). (Evaluation by the user) SNCM Power generation parts Vc=160m/min ap x ae=10 x 0 20mm fz=0.15mm/t (Vf=500mm/min) MSRS90125R-1-8T(4>125 -8 inserts) SPMT180616EN-NB3/NB4 (PR1230) I n Q 200 MSRS90(PR1230) 12 surfaces/edge Competitor E 8 surfaces/edge MSRS90 showed 1.5 times longer tool life than that of competitor E. Competitor E machined with 2 passes on a side (apxae=12x0 to 10mm). Competitor E was poor in feed rate (Vf=400mm/min). Machining efficiency was improved by MSRS90 (by achieving reduction in cutting time). Although competitor E is load due to high cutting force. MSRS90 operates fairly quietly. (Evaluation by the user) M112