747 Каталог KYOCERA 2016 Инструмент режущий станочный Пластины Резцы Фрезы Сверла Стр.M61

Каталог KYOCERA 2016 Режущий инструмент для станков Стр. M61 0747 Lab2u

Cutting Performance Description MEW16...-10 MEW18...-10 MEW20...-10 MEW50...-10 MEW20-S20 -10-150-2T MEW25-S25 -10-170-2T (Long Shank) MEW032R...-10 MEW063R...-10 Shouldering (Cutting width ae = i)>D/2) 0.15 0.2 0.25 fz (mm/t; 0.15 0.2 0.25 fm (111111/0. 00.1m (0.2 0.25 fz (mmfli (f.im 0.2 0.25 fz (mm/t) Slotting 00.15 (0.2 (0.25 fz (mm/t) 00.15 (0.2 00.25 fz (1110/0 0.1 m 0.2 0.25 fz (mm/t) 0.1 m 0.2 0.25 fz (mm/t) Description MEW25...-15 MEW50...-15 MEW040R...-15 MEW080R...-15 Shouldering (Cutting width ae = i)>D/2) 0.1i1 0.0 0.25 fz (mm/t) 0.15 0.2 0.25 fz (mm/t) Slotting 0.05 0.0 0.05 fz mm/t) 0.01 0.0 0.05 fz (mm/t) Vc=180m/min GM Chipbreaker Workpiece Material S50C Overhang Length 1. End mill: Same length as I of the dimension 2. Face mill: H of the dimension + minimum overhang length of the arbor Case Studies SS400 Construction machine part Vc=250m/min apxae=4x20mm fz=0.14mm/t (Vf=1,350mm/min) Wet MEW32-S32-10-4T (4 inserts) LOMU100408ER-GM (PR1525) PR1525 Chip Evacuation Rate =108cc/min Competitor A (Positive Cutter) Chip Evacuation Rate =72cc/min MEW showed stable milling without chattering at higher feed, improving the machining efficiency by 150%. Burrs are prevented and excellent surface finish is achieved. (Evaluation by the user) SS400 r T Machine Part Vc=250m/min apxae=3x20mm (Slotting) fz=0.2mm/t (Vf=2,390mm/min) Dry MEW20-S20-10-3T (3 inserts) LOMU100408ER-GM (PR1525) PR1525 Chip Evacuation Rate = 144cc/min (Stable milling) Competitor B (Positive Cutter) Chip Evacuation Rate = 114cc/min (Unstable) No chattering with MEW, while Competitor B chattered at the same cutting conditions. No burrs with MEW and excellent surface finish is gained. (Evaluation by the user) 15-5PH (42HRC) 130 / 25 Aircraft Part Vc=180m/min apxae=2x25mm fz=0.1mm/t (Vf=716mm/min) Wet MEW32-S32-10-4T (4 inserts) LOMU100408ER-GM (PR1525) PR1525 Chip Evacuation Rate = 35.8cc/min (Further Machining Possible) Competitor C (Positive Cutter) Chip Evacuation Rate = 26.8cc/min (Unable to continue machining) No chattering and more stable milling is possible with MEW. Despite the milling difficulty because of the properties of the material, PR1525 kept good cutting edge form, minimizing wear and adhesion. (Evaluation by the user) SKD6( (45HRC) Mold Part Vc=100m/min apxae=3.5x30mm fz=0.1mm/t (Vf=400mm/min) Dry MEW32-S32-10-4T (4 inserts) L0MU100408ER-GH (PR1525) PR1525 Chip Evacuation Rate = 42cc/min (Further Machining Possible) Competitor D (Positive Cutter) Chip Evacuation Rate = 21cc/min (Unable to continue machining) MEW doubled machining efficiency. Furthermore, MEW inserts have double number of edges (4-edge), which enables a drastic cost reduction. (Evaluation by the user) M61