623 Каталог KYOCERA 2016 Инструмент режущий станочный Пластины Резцы Фрезы Сверла Стр.L9

Каталог KYOCERA 2016 Режущий инструмент для станков Стр. L9 0623 Lab2u

Case Studies SUM24L OA parts n=3,500min-' (Vc=88m/min) ap=0.5mm Vf=3,200mm/min (fz=0.23mm/t) Wet 4FESM080-190-08 (ct>8-4 flutes) 4FESM080-190-08 Competitor Coated Carbide E Machined portior 230 pcs 100 pcs Kyocera showed 2.3 times longer tool life than Competitor E. Kyocera's new coating technology resolved edge fracturing and provided stability compared with Competitor E. Kyocera showed superior finished surface compared with Competitor E. (Number of workpiece processed: 230 pcs) Competitor Coated Carbide E (Number of workpiece processed: 100 pcs) (Evaluation by the user) SCr420 Automotive parts n=3,200min-1 (Vc=40m/min) ap=0.1mm Vf=70mm/min (fz=0.01mm/t) Wet 2FESM040-110-06 ( 4-2 flutes) 2FESM040-110-06 Competitor Coated Carbide F Machined portion (enlarging semicircular hole) 700 pcs 350 pcs Kyocera processed twice as many workpieces compared to Competitor F. Competitor F is limited to 350 workpieces due to excessive wear. Kyocera prevents chipping there by enabling long-life and stabilized machining. (Number of workpiece processed: 700 pcs) Competitor Coated Carbide F (Number of workpiece processed: 350 pcs) (Evaluation by the user) S45C Machine parts n=3,980min-1 (Vc=100m/min) ap=0.45mm Vf=800mm/min (fz=0.05mm/t) Wet Tool life 4,000 pcs 4FESW080-080-08 ( 8-4 flutes) 4FESW080-080-08 Competitor Coated Carbide G Table feed rate Competitor Coated Carbide G ct>8-4 flutes n=2,508min-' (Vc=63m/min) ap=0.45mm Tool life 4,000 pcs Vf=200mm/min (fz=0.02mm/t) Vf=800mm/min Table feed rate Vf=200mm/min User comments: Was able to increase both cutting speed and table feed rate. Despite the increase in cutting conditions, burr formation decreased. (Evaluation by the user) Machine parts n=3,200min-1 (Vc=100m/min) apxae=3.5x3.0mm Vf=640mm/min (fz=0.05mm/t) Wet 4FESW100-080-10 ( 10-4 flutes) 4FESW100-080-10 Competitor Coated Carbide H Table feed rate Vf=640mm/min Competitor Coated Carbide H 7-4 flutes n=2,000min-1 (Vc=44m/min) apxae=3.5x3.0mm Vf=400mm/min (fz=0.05mm/t) Table feed rate Vf=400mm/min User comments: General purpose end mills for Automatic Lathes have a shorter edge length with improved rigidity, which enabled an increase from conventional 7 to 10, thus improving cutting conditions. Compared to conventional tools, tool life improved five times. (Evaluation by the user) Heat Treated Steel (60HRC) Mold n=1,194min-1 (Vc=60m/min) apxae=40x0.3mm Vf=400mm/min (fz=0.056mm/t) 6HFSM160-420-16 ( 16-6 flutes) 6HFSM160-420-16 Amount of chip evacuation 48cc/min 1 Tool life: 10ncs Competitor Coated Carbide I Amount of chipa/acuation ( ) 2.4cc/min Tool life: Spcs Competitor Coated Carbide I < >16 6 flutes n=597min-' (Vc=30m/min) apxae=40x0.3mm Vf=200mm/min (fz=0.056mm/t) User comments: The cutting speed and table feed rate is doubled compared to competitor's coated carbide product I. The cutting edge conditions are excellent and the tool life is also doubled. (Evaluation by the user) SKD11 (63HRC) Block =3,700min-’ (Vc=70m/min) anxae=3x0.12mm Vf=800mm/min (fz=0.04mm/t) Dry 6HFSM060-170-06 (4>6-6 flutes) 80 \ rr \ .c 60 ot c \r p 40 3 Shouldering ° 20 6HFSM060-170-06 Competitor Coating J,K,L Kyocera Competitor J Competitor K Competitor L Competitor Coating J,K,L 6-6 flutes n=3,700min-' (Vc=70m/min) apxae=3x0.12mm Vf=800mm/min (fz=0.04mm/t) Compared to competitor's coated carbide products, the 6HFSM has three times longer tool life. (Internal evaluation) L9 Solid End Mill