459 Каталог KYOCERA 2016 Инструмент режущий станочный Пластины Резцы Фрезы Сверла Стр.G103

Каталог KYOCERA 2016 Режущий инструмент для станков Стр. G103 0459 Lab2u

GA Inserts (Molded Chipbreaker) Workpiece Material Recommended Insert Grades (Cutting Speed Vc: m/min) (1) f for Grooving (mm/rev) (2) f for Turning (mm/rev) (3) ap for Turning (mm) Remarks Cermet CVD Coatee Carbide PVD Coated Carbide Carbide 0 <0 z T 0 Q Z T N 0 o T M 0 <0 O T U) CJ 0 Q CC O 0 <0 CC CL 0 Q CC CL o GA 30 GA 40 GA 50 Carbon Steel 130-200 80-180 (1) 0.06-0.18 (2) 0.05-0.15 (3) Max. 0.8 (1) 0.06-0.21 (2) 0.05-0.17 (3) Max. 1.0 (1) 0.06-0.25 (2) 0.05-0.2 (3) Max. 1.3 nt la O o C Alloy Steel 100-180 80-160 (1) 0.06-0.15 (2) 0.05-0.12 (3) Max. 0.3 (1) 0.06-0.18 (2) 0.05-0.15 (3) Max. 0.5 (1) 0.06-0.22 (2) 0.05-0.18 (3) Max. 0.8 Stainless Steel 60-130 (1) 0.06-0.1 (2) 0.05-0.08 (3) Max. 0.8 (1) 0.06-0.1 (2) 0.05-0.08 (3) Max. 0.8 (1) 0.06-0.12 (2) 0.05-0.1 (3) Max. 1.2 :1st Recommendation :2nd Recommendation GIA Inserts (Molded Chipbreaker) Workpiece Material Recommended Insert Grades (Cutting Speed Vc: m/min) (1) f for Grooving (mm/rev) (2) f for Turning (mm/rev) (3) ap for Turning (mm) Remarks Cermet CVD Coated Carbide PVD Coated Carbide Carbide 0 <0 z T 0 9 Z T N 0 o T M 0 <0 O T LO CJ 0 Q CC O 0 <0 CC CL 0 Q CC CL o GIA 30 GIA 40 GIA 50 Carbon Steel 60-120 60-120 (1) 0.04-0.08 (2) 0.02-0.08 (3) Max. 0.3 (1) 0.04-0.09 (2) 0.02-0.08 (3) Max. 0.4 (1) 0.05-0.1 (2) 0.05-0.08 (3) Max. 0.5 nt la C Alloy Steel 60-100 60-100 (1) 0.04-0.07 (2) 0.02-0.07 (3) Max. 0.3 (1) 0.04-0.07 (2) 0.02-0.07 (3) Max. 0.4 (1) 0.05-0.08 (2) 0.05-0.08 (3) Max. 0.5 Stainless Steel 60-80 (1) 0.04-0.07 (2) 0.02-0.07 (3) Max. 0.3 (1) 0.04-0.07 (2) 0.02-0.07 (3) Max. 0.4 (1) 0.05-0.08 (2) 0.05-0.08 (3) Max. 0.5 PSG-S (Tip-Bars) :1st Recommendation :2nd Recommendation Workpiece Material Recommended Insert Grades (Cutting Speed Vc: ) PSG05 PSG06 PSG07 PSG08 Remarks PVD Coated Carbide Carbide PR930 KW10 f (mm/rev) Carbon Steel 30-100 -0.03 -0.05 Coolant Stainless Steel 30-80 -0.02 -0.03 Non-ferrous Metals -300 -0.05 -0.08 Note for using the grooving tip-bars PSG-S type How to Install Small dia. internal grooving requires accurate installation because an error of insert height or angle can affect the machining precision. When installing, set the cutting edge higher than the center line as shown in the Table 1. The cutting edge of all the PSG-S type tip-bars is designed to be higher than the center line. (L4 of Tip-Bars dimension) > <5 :1st Recommendation FMM/FMN Workpiece Material Recommended Insert Grades (Cutting Speed Vc: m/min) Face Grooving (FMM / FMN) Turning (FMM) Remarks Cermet CVD Coatee Carbide PVD Coated Carbide Carbide Edge Width (mm) Edge Width (mm) TN90 CR9025 PR915 PR930 PR905 KW10 3.0 4.0 5.0 / 6.0 3.0 4.0 5.0 / 6.0 f (mm/rev) f (mm/rev) Carbon Steel 100-220 80-200 80-200 80-200 0.03-0.05 0.03-0.08 0.05-0.10 0.05-0.10 0.05-0.25 0.10-0.30 Coolant Alloy Steel 80-200 70-180 70-180 70-180 0.03-0.05 0.03-0.08 0.05-0.10 0.05-0.10 0.05-0.25 0.10-0.30 Stainless Steel 70-160 60-150 60-150 60-150 0.03-0.05 0.03-0.08 0.05-0.10 0.05-0.10 0.05-0.25 0.10-0.30 Cast Iron 80-180 70-150 0.03-0.05 0.03-0.08 0.05-0.10 0.05-0.10 0.05-0.25 0.10-0.30 Aluminum 200-500 0.03-0.05 0.03-0.08 0.05-0.10 0.05-0.10 0.05-0.25 0.10-0.30 Brass 100-200 0.03-0.05 0.03-0.08 0.05-0.10 0.05-0.10 0.05-0.25 0.10-0.30 Set the feed rate 1/100 of edge width on the first groove and check chip evacuation. FMN type Inserts are only for Deep Grooving, and when used for turning, set to ap=0.2mm and under. Ref. to the notes below for turning conditions. ap and f of FMM :1st Recommendation :2nd Recommendation Recommended Cutting Conditions ap (MAX.) (mm) under 50% of Edge Width f (MAX.) (mm/rev) under 3-5% of Edge Width ap < 0.5w f < 0.03(Min. 0.05(Max.) w ap x f should be as follows. LoadW Edg i) 3.0 4.0 5.0 6.0 ap x f -0.09 -0.14 -0.25 -0.36 apxf < 0.01w2 G103