146 Каталог KYOCERA 2017 Инструмент сборный и монолитный для станков Стр.C5

Каталог KYOCERA 2017 Инструмент режущий Стр. C5 0146 Lab2u

Case Studies SCr420H(58HRC) Gear External , Facing and Chamfering Vc=130 m/min ap=0.6 mm f=0.12mm/rev Wet CNGA120408S01225ME (KBN05M) KBN05M Competitor C 300 pcs/edge 200 pcs/edge KBN05M achieved 1.5 times longer tool life than competitor C. Its longer tool life contributes to cost-cutting. (Evaluation by the user) SCM415(55HRC) Stator Boring Vc=170 m/min ap=0.4 mm f=0.1mm/rev Wet CNGA120408S01225ME (KBN05M) KBN05M Competitor D 600 pcs/edge 300 pcs/edge KBN05M achieved twice longer tool life than competitor D. Its longer tool life contributes to cost-cutting. (Evaluation by the user) SCr420H(58HRC) Pulley Facing (Continuous) Vc=120 m/min ap=0.15 0.2 mm f=0.24mm/rev Wet DNGA120408S00545MEP (KBN05M) KBN05M-MEP (Edge Prep. : 0.05x45°) KBN05M-ME (Edge Prep. : 0.12x25° 150 pcs/edge Competitor E 100 pcs/edge Z 100 pcs/edge Tool life of KBN05M-ME type (Edge prep.: 0.12x25° Chamfered + R honed) is same as competitor E's. KBN05M-MEP (Edge prep.: 0.05x45° Chamfered + R honed) type achieved 1.5 times longer tool life, preventing crater wear. KBN05M-MEP KBN05M-ME Competitor E (Evaluation by the user) SCr20(61 65HRC) Gear External and Facing (Interrupted) Vc=120 m/min ap=0.15 mm f=0.1 0.15mm/rev (External) Wet CNGA120408S04030MEH (KBN05M) KBN05M-MEH (Edge Prep. : 0.40x30°) Competitor F 150 pcs/edge 100 pcs/edge Compared to competitor F, KBN05M-MEH type (Edge prep.: 0.40x30° Chamfered + R honed) achieved 1.5 times longer tool life. No chipping in interrupted machining, and improved productivity. (Competitor F's cutting edge got many chipping) Feed rate could be increased from 0.15 to 0.25 mm/rev in facing. Achieved cycle time and cost reduction. (Evaluation by the user) SCM420(60HRC) Gear Facing (Interrupted) Vc=90 m/min ap=0.5 mm f=0.12 mm/rev Wet Dry CNGA120412S01225ME (KBN25M) KBN25M Competitor G 70 pcs/edge 30 pcs/edge (Unstable) KBN25M improved tool life up to 70 pcs/edge than is two times more than competitor's G (CBN tool). Also, KBN25M has increased its tool life up to 250 pcs/edge by hanging from wet machining to dry machining. (Evaluation by the user) SCM420(58HRC) Sleeve Boring (Heavy interruption) Vc=100 m/min ap=0.5 mm f=0.1mm/rev Wet TPGB110308S01035MET (KBN35M) KBN35M Competitor H o: 115 pcs/edge 100 pcs/edge KBN35M achieved 15% Longer tool life in heavy interrupted machining compared with competitor H. Furthermore, it still keeps the insert in a good condition and provides stable machining result. Its longer tool life and capability of providing stable result can contribute to cost-cutting and improved efficiency in machining. (Evaluation by the user) C5 C