107 Каталог KYOCERA 2016 Фрезы со сменными режущими пластинами для металлообработки Стр.E23

Каталог KYOCERA 2016 Инструмент фрезерный с СРП по металлу Стр. E23 0107 ENG Lab2u

MEC Ramping / Helical Milling / Plunging Ramping / Helical Milling Ramping angle should be under a0. For plunge depth per revolution when helical milling, see the cutting performance data of each tool. Use compressed air during machining. Cutting Dia. Applicable Inserts Max. Ramping Angle (a0) 00.625”, 016-018mm BDMT 11T3 BDGT11T3 3° 00.750”, 019-021 mm 5° 01.000”, 022 025mm 2.5° 01.250”, 028 032mm 1.5° 01.500”, 040mm 0.7° 050mm- Not Recommended 01.000”, 025mm BDMT 1704 8° 01.250”, 032mm 5° 01.500”, 040mm 2.5° 050mm- Not Recommended BDMT/BDGT1103 type not recommended for ramping or helical milling. Plunging Cutting Dia. Applicable Inserts Max. Width of Cut (ae) 00.625” BDMT11T3 0.060" 016-019mm BDGT11T3 1.5mm 00.750” 04.000” BDMT11T3 0.197" 020-0160mm BDGT11T3 5mm 01 .OOO” 04.OOO" BDMT 1704 0.315" 025-0160mm BDGT1704 8mm B BDMT1103 type not recommended for ramping or helical milling. Minimum Cutting Dia. for Helical Milling MEC Cutting Dia. 00.625" 00.750" 01.000" 01.250" 01.500" 016mm 018mm 020mm 022mm 025mm 028mm 030mm 032mm 040mm 050mm BD_T11T3 Type Min. Cutting Dia. 00.827" 01.102" 01.575" 02.087" 02.598" 021mm 025mm 029mm 033mm 039mm 045mm 049mm 053mm 069mm Not recommended for helical milling. Min. Cutting Dia. for Flat Bottom 01.102" 01.339" 01.850" 02.362" 02.835" 028mm 032mm 036mm 040mm 046mm 052mm 056mm 060mm 076mm MEC Cutting Dia. 01.000" 01.250" 01.500" 025mm 032mm 040mm 050mm BD_T1704 Type Min. Cutting Dia. 01.339" 01.850" 02.362" 034mm 048mm 064mm Not recommended for helical milling. Min. Cutting Dia. for Flat Bottom 01.850" 02.323" 02.835" 046mm 060mm 076mm Case Studies Pre-Hardened Tool Steel Test Piece (54-56HRC) Vc = 160 sfm (n = 800min"') D.O.C. x ae = 0.079" x 0.551" fz = 0.005 ipt (Vf = 2.28 ipm) Dry MEC20-S20-11T (3 Flute) BDMT11T308ER-JT (PR830) MEC Chip Removal Amount = 28.1 in3 Competitor's End Mill A Chip Removal Amount =1.1 in3 (Chipping Occurred) Competitor's End Mill A 025 (2 inserts) Vc = 130sfm fz = 0.003ipt D.O.C. x ae = 0.079"x0.118'' had chipping occur in 10 minutes and it was noisy. MEC withstood increased feed rates, and the cutting edge remained in extremely good condition and is still available for further machining. (User Evaluation) 304 Plate Vc = 410 sfm (n = 1,600min'') D.O.C. = 0.354" fz = 0.004 ipt (Vf = 12.6 ipm) Dry MEC25-S25-17 (2 Flute) BDMT170408ER-JT (PR830) '/////) W/// 'k ) \Romowd Portion MEC 4 pcs/edge or More Competitor's End Mill C 1 pcs/edge or Less Competitor's End mill C (indexable roughing end mill) had high cutting force and insert breakage occurred, but MEC had no breakage and was still usable for further machining, after machining 4 pieces (16 points). (User Evaluation) 4118 :s> Knuckle Steering Vc = 490 sfm (n = 1,200min'') D.O.C. =0.020" 0.197" (Shouldering) fz = 0.004 ipt (Vf = 18.8 ipm) Dry MEC40-S32-17 (4 Flute) BDMT170408ER-JT (PR830) MEC 150 pcs/edge Competitor's End Mill E 40 pcs/edge MEC had a better surface finish compared to Competitor's End mill E and also tripled the tool life. (User Evaluation) Die Steel Mold Vc = 430 sfm (n = 1,040min') D.O.C. xae = -0.118" x -0.197" fc = 0.007 ipt (Vf = 36.8 ipm) Dry (Air Blow) MEC40-S32-11T (5 Flute) BDMT11T308ER-JT (PR830) MEC 2 Hours (Small Wear Extendible) Competitor's End Mill D 2 Hours (Halted due to Insert Breakage) MEC had better cutting performance / insert life compared to Competitor's End Mill D, and the insert maintained small wear and was usable for further machining after the same duration as Competitor's End Mill D. Competitor's End Mill D (6 flute) was used with Vf = 3070sfm (fz = 0.006ipt). (User Evaluation) Ni-Base HRSA Turbine Parts Vc = 50 sfm (n = 120min') D.O.C. = 0.020" fc = 0.003 ipt (Vf = 1.5 ipm) Wet MEC040R-17-4T-M (4 Flute) BDMT170408ER-JS (PR1025) MEC Competitor's End 9 pcs/edge 1 pcs/edge or Less Competitor's End Mill F (Coated Carbide Insert) could not finish machining of 1 workpiece, but MEC could cut 9 pcs/edge and the finished surface was good. (User Evaluation) Kyocera E23 45°/70° LEAD 75° LEAD 90° LEAD HIGH FEED MULTI-FUNCTION SLOTMILLS RADIUS/BALL-NOSE OTHER APPUCATIONS TOOLHOLDING SPARE PARTS TECHNICAL INDEX