95 Каталог KYOCERA 2016 Фрезы со сменными режущими пластинами для металлообработки Стр.E11

Каталог KYOCERA 2016 Инструмент фрезерный с СРП по металлу Стр. E11 0095 ENG Lab2u

M-FOUR (MEW) Cutting Performance n m u Shouldering Part Number ... ... a (Cutting Width ae = 0D/2) MEW0625...-10 MEW0750...-10 MEW16...-10 MEW18...-10 MEW1000...-10 I MEW1500...-10 MEW20...-10 I MEW50...-10 MEW0750...-2T 40 32 MEW1000...-2T 1 24 (Long Shank) d o 16 MEW20-...-2T o 08 MEW25-...-2T 0 (Long Shank) MEW1500R...-10 I MEW2500R...-10 MEW032R...-10 I MEW063R...-10 .004 .006 .008 fz (ipt) .004 .006 .008 fz (ipt) Slotting .006 .008 fz (ipt) i X .006 .008 fz (ipt) .006 .008 fz (ipt) Case Studies 1018 > Construction Equipment Part Vc = 820 sfm D.O.C. X ae = 0.158" x 0.787" > fe = 0.006 ipt (Vf = 53 ipm) > Wet MEW32-S32-10-4T (4 Inserts) LOMU100408ER-GM (PR1525) PR1525 Chip Removal Rate = 6.591 in3/min Competitor A (Positive Cutter) Chip Removal Rate =4.394in3/min MEW showed stable milling without chattering at higher feed, improving the cutting efficiency by 150%. Burrs are prevented and excellent surface finish is achieved. Customer Evaluation 15-5PH (42HRC) > Aircraft Part Vc = 590 sfm > D.O.C. x ae 0.079" x 0.984" > fe = 0.004ipt (Vf = 28 ipm) Wet MEW32-S32-10-4T (4 Inserts) LOMU150508ER-GM (PR1525) PR1525 Chip Removal Rate = 2.185in3/min (Further Milling Possible) Competitor C (Positive Cutter) Chip Removal Rate - 1.635in3/min (Unable to Continue Cutting) No chattering and more stable milling is possible with MEW. Dispite the milling difficulty because of the properties of the material, PR1525 kept good cutting edge form, minimizing wear and adhesion. Customer Evaluation Part Number MEW1000...-15 I MEW1500...-15 MEW25...-15 I MEW50...-15 MEW2000R...-15 I MEW3000R...-15 MEW040R...-15 I MEW080R...-15 Shouldering (Cutting Width ae = 0D/2) .006 .008 fz (ipt) Slotting cCutting Conditions> Vc = 600 sfm GM Chipbreaker Workpiece Material: 1049 Overhang Length 1. End Mill: Same length as Z of the dimension 2. Face Mill: H of the dimension + minimum overhang length of the arbor 1018 > Machine Part > Vc = 820 sfm > D.O.C. x ae = 0.128" x 0.787" (Grooving) > fe = 0.008 ipt (Vf = 94 ipm) > Dry > MEW20-S20-10-3T (3 Inserts) > LOMU100408ER-GM (PR1525) PR1525 Chip Removal Rate = 8.787in3/min (Stable Milling) Competitor B (Positive Cutter) Chip Removal Rate - 6.957in3/min (Unstable) No chattering with MEW, while Competitor B chattered at the same cutting conditions. No burrs with MEW and excellent surface finish is gained. Customer Evaluation H13 > Mold Part > Vc = 330 sfm > D.O.C. x ae = 0.138" x 1.181" > fe = 0.004ipt (Vf =15 ipm) > Dry > MEW32-S32-10-4T (4 Inserts) > LOMU100408ER-GH (PR1525) PR1525 Chip Removal Rate = 2.563in3/min (Further Milling Possible) Competitor D (Positive Cutter) Chip Removal Rate - 1.282in3/min (Unable to Continue Cutting) MEW doubled cutting efficiency. Furthermore, MEW inserts have double number of edges (4-e which enables a drastic cost reduction. B H K Customer Evaluation Kyocera E11