94 Каталог KYOCERA 2016 Фрезы со сменными режущими пластинами для металлообработки Стр.E10

Каталог KYOCERA 2016 Инструмент фрезерный с СРП по металлу Стр. E10 0094 ENG Lab2u

90° LEAD M-FOUR (MEW) How to Mount Insert 1. Be sure to remove dust and chips from the insert mounting pocket. 2. Apply anti-seize compound on portion of taper and thread of clamp screw. (1) Attach the screw (magnetic head) to the front end of the wrench. (2) While lightly pressing the insert against the pocket walls, put the screw into the hole of the insert and tighten. (Ref. to Fig. 1.) Tighten M3 screws (SB-3065TRP) slightly inclined from the insert. (Ref. to Fig. 2.) surface of the insert. 3. When tightening the screw, make sure that the wrench is parallel to the screw. For recommended torque, Ref. to E6 4. After tightening the screw, make sure that there is no clearance between the insert seat surface and the pocket floor of the holder or between the insert side surfaces and the pocket walls of the holder. If there is any clearance, remove the insert and mount it again according to the above steps. Recommended Cutting Conditions Fig 2 Chipbreaker Workpiece Material Feed Rate fz (ipt) Recommended Insert Grade Vc (sfm) Applicable Chipbreaker Range (Shouldering) Toolholder Description MEGACOAT NANO CVD Coated Carbide DLC Coated Carbide Carbide MEW0625-MEW0750 MEW16-MEW18 MEW1000-MEW1500 MEW1500R-MEW3000R MEW20-MEW50 MEW032R-MEW080R PR1535 PR1525 PR1510 CA6535 PDL025 GW25 LOMU1Q GM Carbon Steel 0.002-0.004-0.008 0.003-0.006-0.010 390-590-820 390-590-820 Alloy Steel 0.002-0.004-0.006 0.003-0.006-0.008 330-520-720 330-520-720 .39 S' o .24 o Q .12 SM /I Mold Steel 0.002-0.003-0.005 0.003-0.005-0.008 260-460-590 260-460-590 H \M Austen itic Stainless Steel 0.002-0.003-0.005 0.003-0.005-0.006 330-520-660 330-520-660 Martensitic Stainless Steel 0.002-0.003-0.005 0.003-0.005-0.008 490-660-820 590-790-980 Precipitation Hardened Stainless Steel 0.002-0.003-0.005 0.003-0.005-0.008 300-390-490 Gray Cast Iron 0.002-0.004-0.007 0.003-0.007-0.010 390-590-820 Nodular Cast Iron 0.002-0.003-0.005 0.003-0.006-0.008 330-490-660 Ni-base Heat Resistant Alloy 0.002-0.003-0.005 0.003-0.005-0.006 70-100-160 70-100-160 .002 .004 .006.008 .010 .012 fz (intt Titanium Alloys 0.002-0.003-0.005 0.003-0.006-0.008 130-200-260 100-160-230 LOMU15 SM Carbon Steel 0.002-0.004-0.007 0.003-0.006-0.008 390-590-820 390-590-820 .59 S' o -B.39 Q .24 .12 SM dM kGI H I vAM Alloy Steel 0.002-0.003-0.005 0.003-0.005-0.007 330-520-720 330-520-720 Mold Steel 0.002-0.003-0.005 0.003-0.004-0.006 260-460-590 260-460-590 Austen itic Stainless Steel 0.002-0.003-0.005 0.003-0.004-0.006 330-520-660 330-520-660 Martensitic Stainless Steel 0.002-0.003-0.005 0.003-0.004-0.006 490-660-820 590-790-980 Precipitation Hardened Stainless Steel 0.002-0.003-0.005 0.003-0.004-0.006 300-390-490 Ni-base Heat Resistant Alloy 0.002-0.003-0.004 0.003-0.004-0.005 70-100-160 70-100-160 Titanium Alloys 0.002-0.003-0.005 0.003-0.005-0.006 130-200-260 100-160-230 .002 .004 .006.008 .010 .012 GH Carbon Steel 0.002-0.004-0.008 0.003-0.008-0.012 390-590-820 390-590-820 fz (ipt) cCutting Conditions> Vc = 500 sfrn ae = 0D/2 Workpiece Material: 1049 Alloy Steel 0.002-0.004-0.006 0.003-0.008-0.010 330-520-720 330-520-720 Mold Steel 0.002-0.003-0.005 0.003-0.006-0.009 260-460-590 260-460-590 Austen itic Stainless Steel 0.002-0.003-0.005 0.003-0.005-0.006 330-520-660 330-520-660 Martensitic Stainless Steel 0.002-0.003-0.005 0.003-0.005-0.008 490-660-820 590-790-980 Precipitation Hardened Stainless Steel 0.002-0.003-0.005 0.003-0.005-0.008 300-390-490 Gray Cast Iron 0.002-0.004-0.008 0.003-0.009-0.012 390-590-820 Nodular Cast Iron 0.002-0.003-0.006 0.003-0.007-0.010 330-490-660 Ni-base Heat Resistant Alloy 0.002-0.003-0.005 0.003-0.005-0.006 70-100-160 70-100-160 Titanium Alloys 0.002-0.003-0.005 0.003-0.006-0.008 130-200-260 100-160-230 AM Aluminum Alloy (Si 13% or Less) 660-2950 o CD CD Aluminum Alloy (Si 13% and Over) Bold numbers in the graph indicate the most recommended value of feed (1) Adjust cutting speed :1st Recommendation and feed rate according to the actual machining conditions 2nd Recommendation Coolant is recommended for Ni-base heat resistant alloy and titanium alloy with MEW Ramping, Helical Milling and Plunging 1. Available for vertical milling. 2. NOT available for ramping and helical milling, because interference between workpiece and insert may occur. E10 Kyocera