1007 Каталог KORLOY 2020 Инструмент и оснастка для станков по металлу Стр.G7

Каталог KORLOY 2020 Инструмент для станков по металлу Стр. G7 1007 Lab2u

Technical Information for King Drill O Application examples Use Track link bush Workpiece SM45C Cutti ng vc (m/min) = 120, fn (mm/rev) = 0.1 c o nditio n s Through coolant system Tools inserts SPMT07T208-PD (PC3500) X0MT07T205-PD (PC5300) Holder K5D20025-07 Machine Drilling machine Test result King Drill Competitor Superior surface finish and chip evacuation Use Track link bush Workpiece SCM415H Cutti ng King Drill: vc (m/min) = 140, fn (mm/rev) = 0.12 condition s Competitor: vc (m/min) = 125, fn (mm/rev) = 0.1 Tools inserts SPMT090308-PD (PC3500) X0MT090305-PD (PC5300) Holder K3D27032-09 Machine MCT Test result King Drill Competitor Increased productivity due to higher capabilities for cutting conditions compared to the competitor O Recommended cutting condition Workpiece Insert Aspect ratio (L/D) = 2D, 3D, 4D ISO Workpiece Hardness Chip Grade vc (m/min) Feed rate (mm/rev) per drill dia. (mm) (HB) breaker Central Peripheral 012 016 017 023 024 029 030 042 043 060 Low carbon steel LD PC5335 PC5335 120 (60-170) Carbon steel 80-180 PD/ PC5300 PC3500 150 (120-180) 0.04-0.08 0.04-0.08 0.04-0.08 0.04-0.08 0.04-0.08 RD NC5330 180 (140-220) High carbon 180-280 PD PC5300 PC3500 120 (90-150) 0.04-0.10 0.04-0.12 0.05-0.16 0.06-0.16 0.06-0.18 steel NC5330 150 (110-190) 0.04-0.06 0.04-0.07 0.04-0.08 0.04-0.08 0.04-0.08 P Low alloy steel LD PC5335 PC5335 120 (60-160) 0.06-0.10 0.06-0.10 0.06-0.12 0.06-0.14 0.06-0.14 140-260 PD PC5300 PC3500 150 (120-170) 0.06-0.12 0.06-0.12 0.06-0.14 0.06-0.16 0.06-0.16 Alloy NC5330 180 (140-210) 0.06-0.08 0.06-0.08 0.06-0.10 0.06-0.12 0.06-0.12 steel Hardened low alloy steel 200-400 PD PC5300 PC5300 100 (50-150) 0.04-0.10 0.06-0.10 0.06-0.12 0.06-0.14 0.06-0.14 High alloy steel 260-320 PD PC5300 PC3500 100 (50-160) 0.05-0.11 0.05-0.11 0.05-0.13 0.05-0.15 0.05-0.15 Hardened high alloy steel 300-450 PD PC5300 PC5300 70 (30-120) 0.04-0.08 0.06-0.08 0.06-0.10 0.06-0.12 0.06-0.12 M Stainless Stainless steel 135-275 LD PD5335 PC5335 120 (80-140) 0.04-0.07 0.04-0.07 0.04-0.07 0.04-0.08 0.04-0.08 steel PD PC5300 PC5300 130 (100-160) 0.04-0.07 0.04-0.07 0.04-0.07 0.04-0.08 0.04-0.08 K Cast iron Gray cast iron 150-230 PD PC5300 PC6510 190 (150-250) 0.04-0.12 0.05-0.14 0.06-0.18 0.10-0.22 0.10-0.26 Ductile cast iron 150-230 PD PC5300 PC6510 130 (100-160) 0.04-0.07 0.04-0.08 0.04-0.10 0.05-0.12 0.05-0.12 Ni-heat resisting alloy 130-400 PD PC5300 PC5300 50 (30-100) 0.04-0.10 0.04-0.10 0.04-0.10 0.04-0.10 0.04-0.10 S Heat resisting alloy Ti-heat resisting alloy 130-400 LD PC5335 PC5335 60 (40-80) 0.04-0.08 0.04-0.10 0.06-0.12 0.06-0.14 0.06-0.16 PD PC5300 PC5300 60 (40-80) 0.04-0.08 0.04-0.10 0.06-0.12 0.06-0.14 0.06-0.16 High hardened steel over 400 PD PC5300 PC5300 40 (20-80) 0.04-0.05 0.04-0.06 0.04-0.08 0.04-0.08 0.04-0.08 N Aluminium Aluminium 30-150 ND H01 H01 300 (250-400) 0.05-0.14 0.06-0.16 0.10-0.20 0.10-0.22 0.12-0.25 Alloyed copper 150-160 ND H01 H01 250 (200-300) 0.05-0.14 0.06-0.16 0.10-0.20 0.10-0.22 0.12-0.25 The Max. feed of 5D holders is 70%-80% of the max. conditions of 2D/3D/4D holders In interrupted machining part, reduce 30-50% of feed from the above machining around interrupted part 7