Фрезы Mitsubishi со сменными режущими пластинами INDEXABLE MILLING

Фрезы Mitsubishi со сменными режущими пластинами INDEXABLE MILLING

Фрезы Mitsubishi со сменными режущими пластинами INDEXABLE MILLING _ SPX Рекомендуемые режимы резания при обработке на станке RECOMMENDED CUTTING CONDITIONS (SHANK TYPE) CUTTING CONDITIONS FOR SHOULDER MILLING Hardness Grade Breaker Cutting Speed vc (m/min) Cutting Width: ae(mm) Feed per Tooth :fz (mm/t.) wore iviaienai 050 (the last I S(APMX 110) atter of order numbs M(APMX=157) r for cutter body) L (APMX=205) 063 (the las S (APMX=110) letter of ordt M (APMX=157) ir number for L (APMX=205) cutter body) X (APMX=261) M Mild Steel 180HB U- fc T“ Q. > WH 120 (100-140) 10.0 0.15-0.25 5.0 0.15-0.25 <2.5 0.10-0.20 12.5 0.15-0.25 10.0 0.15-0.25 5.0 0.15-0.25 2.5 0.10-0.20 JM 120 (100-140) 7.5 0.10 0.20 5.0 0.10-0.20 2.5 0.05-0.15 10.0 0.10-0.20 <1.5 0.10-0.20 S5.Q 0.10-0.20 S2.5 0.05-0.15 Carbon Steel Alloy Steel 180-350HB WH 80 (70-120) 10.0 0.15-0.25 5.0 0.15-0.25 <2.5 0.10-0.20 12.5 0.15-0.25 10.0 0.15-0.25 5.0 0.15-0.25 2.5 0.10-0.20 JM 80 (70-120) 7.5 0.10-0.20 5.0 0.10-0.20 <2.5 0.05-0.15 10.0 0.10-0.20 <7.5 0.10-0.20 5.0 0.10-0.20 2.5 0.05-0.15 Alloy Tool Steel <300HB WH 80 (60-100) <10.0 0.10-0.20 <5.0 0.10-0.20 <2.5 0.05-0.15 <12.5 0.10-0.20 <10.0 0.10-0.20 <5.0 0.10-0.20 <2.5 0.05-0.15 JM 80 (60-100) <7.5 0.10-0.15 <5.0 0.10-0.15 <2.5 0.05-0.10 <10.0 0.10-0.15 <7.5 0.10-0.15 <5.0 0.10-0.15 <2.5 0.05-0.10 Stainless Steel <200HB a. o (N £L > WH 80 (60-100) <7.5 0.08-0.15 <5.0 0.08-0.15 <2.5 0.05-0.10 <10.0 0.08-0.15 <7.5 0.08-0.15 <5.0 0.08-0.15 <2.5 0.05-0.10 JM 80 (60-100) <5.0 0.08-0.15 <3.5 0.08-0.15 <2.0 0.05-0.10 <7.5 0.08-0.15 <5.0 0.08-0.15 <3.5 0.08-0.15 <2.0 0.05-0.10 K Gray Cast Iron Tensile Strength <350MPa Ll. 1 w I- £L > WH 100 (80-120) <10.0 0.15-0.40 <5.0 0.15-0.35 <2.5 0.10-0.30 <12.5 0.15-0.40 <10.0 0.15-0.40 <5.0 0.15-0.35 <2.5 0.10-0.30 S JM 100 (80-120) <7.5 0.10-0.25 <5.0 0.10-0.25 <2.5 0.05-0.20 <10.0 0.10-0.25 <7.5 0.10-0.25 <5.0 0.10-0.25 <2.5 0.05-0.20 Ductile Cast Iron Tensile Strength iSOOMPa WH 80 (60-100) <10.0 0.15-0.35 <5.0 0.15-0.30 <2.5 0.10-0.25 <12.5 0.15-0.35 <10.0 0.15-0.35 <5.0 0.15-0.30 <2.5 0.10-0.25 JM 80 (60-100) <7.5 0.10-0.20 <5.0 0.10-0.20 <2.5 0.05-0.15 <10.0 0.10-0.20 <7.5 0.10-0.20 <5.0 0.10-0.20 <2.5 0.05-0.15 Ti Alloy <350HB £ o WH 40 (35-50) <5.0 0.05-0.10 <3.5 0.05-0.10 <2.0 0.05-0.10 <7.5 0.05-0.10 <5.0 0.05-0.10 <3.5 0.05-0.10 <2.0 0.05-0.10 JM 40 (35-50) <3.5 0.05-0.10 <2.5 0.05-0.10 <1.5 0.05-0.10 <5.0 0.05-0.10 <3.5 0.05-0.10 <2.5 0.05-0.10 <1.5 0.05-0.10 (Note 1) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred. Please adjust processing conditions if the vibration is generated. (Note 2) If the cutting angle between the tool and workpiece exceeds 90° when machining corners .Reduce the cutting speed and table feed by 10-20% and ae by 50%. Also if possible, set a radius cutting path for corners. SLOT MILLING Hardness Grade Breaker Cutting Speed VC (m/min) Depth of Cut: ap: (mm) Feed per Tooth: fa (mm/t.) B wont iviaienai 050 (the last li S (APMX<11C) jtter of order numbc M (APMX=157) sr for cutter body) L (APMX=205) 063 (the las S (APMX=110) t letter of ordt M (APMX=157) 3r number for L (APMX=205) cutter body) X(APMX=261) Mild Steel <180HB u. H m £L > WH 60 (50-120) <10.0 0.10-0.25 <5.0 0.10-0.20 <2.5 0.10-0.15 <12.5 0.10-0.25 <10.0 0.10-0.25 <5.0 0.10-0.20 <2.5 0.10-0.15 JM 60 (50-120) <7.5 0.10-0.15 <5.0 0.10-0.15 <2.5 0.10-0.15 <10.0 0.10-0.15 <7.5 0.10-0.15 <5.0 0.10-0.15 <2.5 0.10-0.15 Carbon Steel Alloy Steel 180 350HB WH 60 (50-100) <10.0 0.10-0.25 <5.0 0.10-0.20 <2.5 0.10-0.15 <12.5 0.10-0.25 <10.0 0.10-0.25 <5.0 0.10-0.20 <2.5 0.10-0.15 JM 60 (50-100) <7.5 0.10-0.15 <5.0 0.10-0.15 <2.5 0.10-0.15 <10.0 0.10-0.15 <7.5 0.10-0.15 <5.0 0.10-0.15 <2.5 0.10-0.15 Alloy Tool Steel <300HB WH 50 (40-80) <10.0 0.10-0.25 <5.0 0.10-0.20 <2.5 0.10-0.15 <12.5 0.10-0.25 <10.0 0.10-0.25 <5.0 0.10-0.20 <2.5 0.10-0.15 JM 50 (40-80) <7.5 0.10-0.15 <5.0 0.10-0.15 <2.5 0.10-0.15 <10.0 0.10-0.15 <7.5 0.10-0.15 <5.0 0.10-0.15 <2.5 0.10-0.15 M B Stainless Steel 5200HB £ o WH 40 (35-80) <10.0 0.08-0.15 <5.0 0.08-0.15 <2.5 0.05-0.10 <12.5 0.08-0.15 <10.0 0.08-0.15 <5.0 0.08-0.15 <2.5 0.05-0.10 JM 40 (35-80) <7.5 0.08-0.15 <5.0 0.08-0.15 <2.5 0.05-0.10 <10.0 0.08-0.15 <7.5 0.08-0.15 <5.0 0.08-0.15 <2.5 0.05-0.10 Gray Cast Iron Tensile Strength <350MPa Ll. k CL > WH 50 (40-80) 10.0 0.15-0.25 5.0 0.10-0.25 2.5 0.10-0.20 12.5 0.15-0.25 10.0 0.15-0.25 5.0 0.10-0.25 2.5 0.10-0.20 JM 50 (40-80) 7.5 0.10-0.20 5.0 0.10-0.20 2.5 0.10-0.20 10.0 0.10-0.20 7.5 0.10-0.20 5.0 0.10-0.20 2.5 0.10-0.20 Ductile Cast Iron Tensile Strength <800MPa WH 40 (35-80) 10.0 0.15-0.25 5.0 0.10-0.25 2.5 0.10-0.20 12.5 0.15-0.25 10.0 0.15-0.25 5.0 0.10-0.25 2.5 0.10-0.20 JM 40 (35-80) 7.5 0.10-0.20 5.0 0.10-0.20 2.5 0.10-0.20 10.0 0.10-0.20 7.5 0.10-0.20 5.0 0.10-0.20 2.5 0.10-0.20 s Ti Alloy <350HB £ o WH 35 (30-50) 5.0 0.05-0.10 3.5 0.05-0.10 2.0 0.05-0.10 7.5 0.05-0.10 5.0 0.05-0.10 3.5 0.05-0.10 2.0 0.05-0.10 JM 35 (30-50) 5.0 0.05-0.10 3.5 0.05-0.10 2.0 0.05-0.10 <7.5 0.05-0.10 5.0 0.05-0.10 3.5 0.05-0.10 2.0 0.05-0.10 (Note 1) The above cutting conditons are determined based on high rigidity machine and workpiece, where no vibration occurred. Please adjust processing conditions if the vibration is generated. (Note 2) For slotting, please use high rigidity tools such as SPX4R05016WNES/BT50NES. 1536 Mitsubishi Materials