292 Каталог SUMITOMO 2015 Режущий инструмент и инструментальная оснастка Стр.290

Каталог SUMITOMO 2015 Инструмент и оснастка Стр. 290 0292 ENG Lab2u

WFX Series Shoulder Milling Cutters Applicable Insert SOMT .2 ja w rn e S= gS Shoulder Milling Fa ce Milling High Feed Milling Four-cornered Shoulder WaveMill Features & Benefits WFX WaveMill is a screw-down type cutter capable of using 4-cornered inserts. Ideal cutting edge design offers exceptional squareness. Characteristics The insert shape is optimized for shoulder milling; when combined with a high-precision body it leaves a superior machined surface finish. Maximum depth of cut (ap) = 0.394" (10.0mm) With oil hole = 05" or less (125 mm) 3 types of chipbreakers Grades ACM 300 Tool The WFX type is the first series to offer the newly developed multilayer PVD coating structure on these grades ACP200, ACP300, and ACK300. With excellent resistance against wear, fracture, and adhesion, the grades achieve 1.5 times longer tool life than conventional coating. Performance (1) Squareness Work material:1049 Tool WFX12100R (03.94" x 5 flutes) Super ZX Coat( IX Coat - r")TiCN O h N\ iN iN new Super ZX Coat 'O S' TiN _L 600 800 1,000 1,200 Starting Temperature For Oxidization (°C) UFO & SumiMill Discon- tinued (2) Wear Resistance Work material 4140 Tool WFX12100R (03.94" x 1 flute test) Cutting Conditions vc =656 SFM fz =0.006 IPT ae=1.181" ap=0.1969" Cutting Conditions vc =656 SFM fz =0.006 IPT ae=0.787" ap=0.315" x 3 times Deviation (pm) 25 31 Cutting Time 38 (min) (3) Surface Finish Work material 4140 Tool WFX12100R (03.94" x 5 flutes) Cutting Conditions vc =656 SFM fz =0.004 IPT ae=3.543" ap=0.118" (pm) 1.5 a a C 0.5 ttI h WFX Comp. A Conventional Tool Spare Parts 60 50 40 O 30 20 Applicable Cutters Seat Seat Screw Insert Screw Torque Wrench (insert) Wrench (seat) WFX12040E BFTX03512IP 3.0N m TRDR15IP - Other WFX types WFXS4R BW0507F BFTX03512IP 3.0N m TRDR15IP LH035 Coolant Through Bolts Catalog Number Cutter Size BFXH 3/8 x 1 2.00" BFXH 1/2 x 1 1/4 2.50" BFXH 1/2 x 1 1/4 3.00" BFXH 5/8 x 1 1/4 4.00" BFXH 3/4 x 1 1/2 5.00" Recommended Cutting Conditions ISO Work Material Rating Cutting Speed vc (SFM/m/mm) Min.-Optimum-Max Feed Rate fz (IPT/mm/t) Min.-Optimum-Max D.O.C. (In/mm) Grades n General Steel G 492-656-820 0.004-0.006-0.008 0.394 ACP200 150-250-250 0.10-2.10-2.00 20.0 ACP300 P P Soft Steel G 591-869-1148 0.004-0.006-0.008 0.394 ACP200 180-260-250 0.10-2.10-2.00 20.0 ACP300 Die Steel S 328-492-656 0.004-0.006-0.008 0.236 ACP200 100-100-200 0.10-2.10-2.00 0.0 ACP300 175-425-675 .004-.006-.008 0.394 ACM200 55-130-300 0.10-0.15-0.20 20.0 ACM200 M Stainless Steel S 525-650-820 .004-.006-.008 0.394 ACM300 160-200-250 0.10-0.15-0.20 20.0 ACM300 525-672-820 0.004-0.006-0.008 0.394 ACP300 160-200-200 0.10-2.10-2.00 20.0 K Cast Iron S 328-574-820 0.004-0.006-0.008 0.394 ACK200 100-170-250 0.10-2.10-2.00 20.0 ACK300 290