157 Каталог KYOCERA 2019 Режущий инструмент для металлообработки на станках Стр.C5

Каталог KYOCERA 2019 Режущий инструмент по металлу Стр. C5 0157 Lab2u

CBN INSERTS Case Studies 5120H (58HRC) Gear External and Face machining and Chamfering Vc=427 sfm D.O.C -0.024" f=0.005 ipr WET CNGA432S00525ME (KBN05M) KBN05M 300 pcs/edge Competitor C 200 pcs/edge KBN05M achieved 1.5 times longer tool life than competitor C. Its longer tool life contributes to cost-cutting. User Evaluation 5120H (58HRC) Pulley Face machining (Continuous) Vc=394 sfm D.O.C -0.006" 0.008" f=0.009 ipr WET DNGA432S00245MEP (KBN05M) KBN05M-MEP (Edge Preparation : 0.002 "x45°i 150 pcs/edge KBN05M-ME (Edge Preparation : 0.005 "x 25°) 100 pcs/edge Competitor E 100 pcs/edge Tool life of KBN05M-ME type (Edge prep.: 0.00511x25° Chamfered + R honed) is same as competitor E.’s. KBN05M-MEP (Edge prep.: 0.0020"x45° Chamfered + R honed) type achieved 1.5 times longer tool life, preventing crater wear. User Evaluation KBN05M-MEP KBN05M-ME 4131 (60HRC) Gear Parts Face machining (Interrupted) Vc=295 sfm D.O.C-0.020" f=0.005 ipr WET DRY CNGA432S00525ME (KBN25M) KBN25M Competitor G 70 pcs/edge 30 pcs/edge (Unstable) KBN25M improved tool life up to 70 pieces/edge (two times more than competitor's G CBN tool). Also, KBN25M had increased tool life up to 250 pieces/edge by changing from wet machining to dry machining. User Evaluation 4131 (55HRC) Stator Boring Vc=558 sfm D.O.C.-0.016" f=0.004 ipr WET CNGA432S00525ME (KBN05M) KBN05M 600 pcs/edge Competitor D 300 pcs/edge KBN05M achieved twise longer tool life than competitor D. lts longer tool life contributes to cost-cutting. User Evaluation 5120(61 -65HRC) Gear External and Face machining (Interrupted) Vc=394 sfm D.O.C-0.006" f=0.004-0.006 ipr (External) WET CNGA432S01630MEH (KBN05M) KBN05M-MEH (Edge Preparation : 0.016"x30°) L. 1 L 150 pcs/edge Competitor F 100 pcs/edge Compared to competitor. F, KBN05M-MEH type (Edge prep.: 0.016"x30° Chamfered + R-honed) achieved 1.5 times longer tool life. No chipping in interrupted machining, and improved productivity. (Comp. F's cutting edge had multiple chips.) Feed rate could be increased from 0.006 to 0.010 ipr in facing. Achieved cycle time and cost reduction. User Evaluation 4131 (58HRC) Sleeve Internal machining (Heavy interruption) Vc=328sfm D.O.C-0.020" f=0.004 ipr WET TPGB222S00435MET (KBN35M) OS KBN35M 115 pcs/edge Competitor H 100 pcs/edge KBN35M achieved 15% Longer tool life in heavy interrupted machining compared with competitor H. Furthermore it still keeps the insert in a good condition and so provides stable machining result. lts longer tool life and capability of providing stable result can contribute to cost-cutting and improved efficiency in machining. User Evaluation o > £ m 2 05 A 1 = 31 B w a 5 ° m 13 -o C o> 8 I -1 1- 13 O m D SMAI TOOL E 05 i- ro O 5 U. G z. -H o n Tl H 1 X m > g J z. p K z. o SOLID TOOLS L i- M ICK CHANGE TOOLING N C/5 > m J P 30 05 1 m X R o > I- INDEX T rflklinrcna HR Visit us online at IxlJULClXd OO