233 Каталог KYOCERA 2016 Фрезы со сменными режущими пластинами для металлообработки Стр.J11

Каталог KYOCERA 2016 Инструмент фрезерный с СРП по металлу Стр. J11 0233 ENG Lab2u

RAD-8 (MRW) How to Mount an Insert 1. Be sure to remove dust and chips from the insert mounting pocket. 2. Apply anti-seize compound on portion of taper and thread of clamp screw. (J) Attach the screw to the front end of the wrench While lightly pressing the insert against the mating surfaces, put the screw into the hole of the insert and tighten. (See Fig.1) 3. Wrenches and clamp screws are "Torx Plus". Fig.2 wrench is for MRW-12. (Straight grip) Fig.3 wrench is for MRW-16. (T-shaped grip) Use a "Torx Plus" Wrench for tightening clamp screw. lf a "Torx" Wrench (Fig.4) is used to tighten, the screw head might become damaged and then the screw cannot be removed. 4. When tightening the screw, make sure that the wrench is parallel to the screw. For recommended torque, see pages J6-J9. 5. After tightening the screw, make sure that there is no clearance between the insert seat surface and the bearing surface of the holder or between the insert side surfaces and the mating surface of the holder. If there is any clearance, remove the insert and mount it again according to the above steps. Case Studies 410 Stainless Steel \ S Turbine Blade Vc = 890 sfm fz = 0.011 ipt D.O.C. = 0.020-0.039" ae = Max. 1.378" Dry MRW050R-12-6T-M (6 Flutes) R0MU1204M0ER-SM (CA6535) 1.2 times the machining efficiency Economical double-faced insert CA6535 Stable Machining Competitor A (Positive Insert Cutter) Unstable Machining MRW improved machining efficiency 1.2 times with same tool life compared to Competitor A. MRW has a cost advantage due to double sided inserts. (User Evaluation) The symbol means ''Torx Plus". Straight grip wrench for MRW-12 Purple grip Shape The symbol means "Torx Plus". T-shaped grip wrench for MRW-16 Black grip The symbol means "Torx". "Torx" Wrench (Do NOT use for MRW) 410 Stainless Steel Turbine Blade Vc = 820 sfm fz = 0.006 ipt D.O.C. = 0.079" ae = 0.197-1.181" Wet MRW050R-12-5T-M (5 Flutes) ROMU1204M0ER-SM (CA6535) F i 1 Same or longer tool life Economical double-faced insert CA6535 Stable, available for further machining Competitor B (Positive Insert Cutter) Unstable Machining MRW showed less damage on the cutting edge and reduced machining noise. MRW has equal or longer tool life and cost advantage due to double sided inserts. (User Evaluation) B H fi K Application KymcERa jn Facing iC-MRW is not available for 3D machining such as Plunging and Profiling. Contour-Line Milling Plunging / Profiling