141 Каталог KYOCERA 2016 Фрезы со сменными режущими пластинами для металлообработки Стр.E57

Каталог KYOCERA 2016 Инструмент фрезерный с СРП по металлу Стр. E57 0141 ENG Lab2u

MSRS90 Recommended Cutting Conditions (Shouldering) MSRS90100R-1-6T Workpiece Material Overhang Length A (in) Cutting Conditions D.O.C. x ae (in) Chip Removal Rate (in3/min) Cutting Speed (Vc) Feed Rate (fz) Cast Iron < 4.72 Vc = 590sfm fz = 0.008ipt 0.59 x 3.15 50.41 4.72-7.87 Vc = 590sfm fz = 0.008ipt 0.59 x 1.57 25.20 > 7.9 Vc = 425sfm fz = 0.004ipt 0.59 x 1.57 16.05 Carbon Steel < 4.72 Vc = 490sfm fz = 0.008ipt 0.59 x 3.15 42.05 4.72-7.87 Vc = 490sfm fz = 0.008ipt 0.59 x 1.57 20.99 > 7.91 Vc = 325sfm fz = 0.004ipt 0.59 x 1.57 13.97 MSRS90100R-2-6T Workpiece Material Overhang Length A (in) Cutting Conditions D.O.C. x ae (in) Chip Removal Rate (in3/min) Cutting Speed (Vc) Feed Rate (fz) Cast Iron Less than 4.72in Vc = 590sfm fz = 0.008ipt 1.18x1.97 62.97 4.72 7.87in Vc = 590sfm fz = 0.008ipt 1.18x1.18 37.77 7.91 in and over Vc = 425sfm fz = 0.004ipt 1.18x0.98 20.08 Carbon Steel Less than 4.72in Vc = 490sfm fz = 0.008ipt 1.18x1.97 52.54 4.72 7.87in Vc = 490sfm fz = 0.008ipt 1.18x1.18 31.55 7.91 in and over Vc = 325sfm fz = 0.004ipt 1.18x0.98 17.51 MSRS90100R-4-6T Workpiece Material Overhang Length A (in) Cutting Conditions D.O.C. x ae (in) Chip Removal Rate (in3/min) Cutting Speed (Vc) Feed Rate (fz) Cast Iron Less than 5.51 in Vc = 590sfm fz = 0.008ipt 2.36x0.79 50.41 5.51in 7.87in Vc = 590sfm fz = 0.008ipt 2.36x0.39 25.20 7.91 in and over Vc = 425sfm fz = 0.004ipt 2.36x0.39 16.05 Carbon Steel Less than 5.51 in Vc = 490sfm fz = 0.008ipt 2.36x0.79 42.05 5.51in 7.87in Vc = 490sfm fz = 0.008ipt 2.36x0.39 20.99 7.91 in and over Vc = 325sfm fz = 0.004ipt 2.36x0.39 13.97 Case Studies Ductile Iron, 60- Industrial Parts Vc = 490 sfm D.O.C. x ae = 0.236" x 2.559 fz = 0.006 ipt (Vf = 16.93 ipm) MSRS90100R-1-6T (6 Flutes) SPMT180616EN-NB3/NB4 P MSRS90 (PR1210) Chip Removal = 15.7 in3/min Competitor A 6.5 in3/min MSRS90 doubled the cutting efficiency compared to competitor A. Competitor A required 2 passes (D.O.C.xae=0.118x2.56"). MSRS90 completed the cut in only 1 pass. Cutting time was reduced. (User Evaluation) Tool Steel Shipbuilding Parts Vc = 490 sfm D.O.C. X ae = 0.394" x 0.394" 1.968 fz = 0.004 ipt (Vf = 9.449 ipm) MSRS90160R-1-8T (8 Flutes) SPMT180616EN-NB3/NB4 (PR1230) MSRS90 (PR1230) Chip Removal = 7.32 in3/min Competitor C 3.66 in3/min MSRS90 doubled the cutting efficiency compared to competitor C (D.O.C. xae=0.197x0.394-1.968"). MSRS90 doubled the axial D.O.C. due to lower cutting forces. MSRS90 can increase D.O.C. as the cutting speed (Vc-325 increases to 490). This resulted in total cutting efficiency improvement. Evaluation) Chrome-Moly Steel Construction Machine Part Vc = 660 sfm D.O.C. x ae = 0.394" x 1.968" fz = 0.004 ipt (Vf = 15.748 ipm) MSRS90125R-1-8T (8 Flutes) SPMT180616EN-NB3/NB4 (PR1230) MSRS90 (PR1230) Chip Removal = 12.2 in3/min Competitor B 9.3 in3/min MSRS90 improved the cutting efficiency to 1.3 times that of competitor B. Competitor C machined with D.0.c.xae=0.20x1.97". Tool cost is reduced to 1/3 although competitor C is expensive using 2-corner inserts. MSRS90 reduced machining cost as well as improved cutting efficiency. (User Evaluation) Structural Steel Power Generation Parts Vc = 530 sfm D.O.C. x ae = 0.394" x 0-0.787" fz = 0.006 ipt Vf = 19.69 ipm) MSRS90125R-1-8T (8 Flutes) SPMT180616EN-NB3/NB4 (PR1230) MSRS90 (PR1230) 1 2 faces/edge Competitor D 8 faces/edge MSRS90 improved tool life to 1.5 times that of competitor D. Competitor D required 2 passes (D.0.c.xae=0.472x0 0.394") with a low feed rate (Vf=15.748ipm). Competitor D was very noisy due to larqe cuttinq forces. MSRS90 reduces the cuttinq force and noise level. ... a a a (User Evaluation) KymcERa E57 GRADES LINEUP/INSERTS 45a/70°LEAD 75° LEAD 90° LEAD HIGH FEED MULTI-FUNCTION SLOTMILLS RADIUS/BALL-NOSE OTHER APPUCATIONS TOOLHOLDING SPAREPARTS TECHNICAL INDEX