130 Каталог KYOCERA 2016 Фрезы со сменными режущими пластинами для металлообработки Стр.E46

Каталог KYOCERA 2016 Инструмент фрезерный с СРП по металлу Стр. E46 0130 ENG Lab2u

90° LEAD M-SIX (MFWN) How to Mount the Insert 1. Be sure to remove dust and chips from the insert mounting pocket 2. After applying anti-seize compound on portion of taper and thread, attach the screw to the front end of the wrench. While lightly pressing the insert against the constraint surfaces, put the screw into the hole of the insert and tighten (See Fig. 1) 3. When tightening the screw, make sure that the wrench is parallel to the screw. Remember that the screw hole of the holder for Extra Fine pitch is angled to the pocket floor (See Fig. 2 and Fig. 3) Fig.1 4. Be careful not to tighten the screw with excessive torque. Recommended torque is 4.2N-m for M5 screw (SB-50140TR) and 3.5N-m for M4 screw (SB-40140TRN) 5. After tightening the screw, make sure that there is no clearance between the insert seat surface and the pocket floor of the holder or between the insert side surfaces and the constraint surface of the holder. If there is any clearance, remove the insert and mount it again according to the above steps 6. To index the cutting edge of the insert, turn the insert counterclockwise. (See Fig. 4) The insert corner identification number is stamped on the top surface of the insert How to Replace the Shim 1. Be sure to remove dust and chips from the insert mounting pocket 2. The shim must be mounted in the proper direction. While aligning the surface of the shim with the mark on it to the corresponding constraint surface (see Fig. 1) and lightly pressing the shim toward the constraint surface of the pocket wall (see Fig. 2), insert the screw into the hole of the shim and tighten (See Fig. 3). When tightening screw, make sure that the screw is vertical to the pocket floor (See Fig 3). Recommended torque is 6.0Nm 3. After tightening the screw, make sure that there is no clearance between the shim seat surface and the pocket floor. If there is any clearance, remove the shim and mount it again according to the above steps Fig.1 Fig.2 Fig.3 Recommended Cutting Conditions Chipbreaker Workpiece Material Feed Rate fz (ipt) Recommended Insert Grade (Vc sfm) MEGACOAT NANO CVD Coated Carbide DLC Coated Carbide Carbide PR1535 PR1525 PR1510 CA6535 PDL025 GW25 Carbon Steel 0.004-0.008-0.012 390-590-820 390-590-820 Alloy Steel 0.004-0.008-0.012 330-520-720 330-520-720 Mold Steel 0.004-0.006-0.010 260-460-590 260-460-590 Austenitic Stainless Steel 0.004-0.006-0.010 330-520-660 330-520-660 GM Martensitic Stainless Steel 0.004-0.006-0.010 490-660-820 590-790-980 Precipitation Hardened Stainless Steel 0.004-0.006-0.010 300-390-490 Gray Cast Iron 0.004-0.008-0.012 390-590-820 Nodular Cast Iron 0.004-0.006-0.010 330-490-660 Ni-base Heat Resistant Alloy 0.004-0.005-0.008 it 70-100-160 70-130-160 Carbon Steel 0.002-0.005-0.008 390-590-820 390-590-820 Alloy Steel 0.002-0.005-0.008 330-520-720 330-520-720 Mold Steel 0.002-0.003-0.006 260-460-590 260-460-590 Austenitic Stainless Steel 0.002-0.005-0.008 330-520-660 330-520-660 SM Martensitic Stainless Steel 0.002-0.005-0.008 490-660-820 590-790-980 (GL) ' Precipitation Hardened Stainless Steel 0.002-0.005-0.008 300-390-490 Gray Cast Iron 0.002-0.005-0.008 390-590-820 Nodular Cast Iron 0.002-0.003-0.006 330-490-660 Ni-base Heat Resistant Alloy 0.002-0.004-0.006 it 70-100-160 it 70-130-160 Titanium Alloy 0.002-0.003-0.006 130-200-260 Carbon Steel 0.008-0.012-0.016 390-590-820 390-590-820 Alloy Steel 0.008-0.012-0.016 330-520-720 330-520-720 Mold Steel 0.006-0.008-0.012 260-460-590 260-460-590 Austenitic Stainless Steel 0.008-0.010-0.012 330-520-660 330-520-660 GH 2 Martensitic Stainless Steel 0.008-0.010-0.012 490-660-820 590-790-980 Precipitation Hardened Stainless Steel 0.008-0.010-0.012 300-390-490 Gray Cast Iron 0.008-0.012-0.016 390-590-820 Nodular Cast Iron 0.006-0.008-0.012 330-490-660 Ni-base Heat Resistant Alloy 0.006-0.008-0.010 it 70-100-160 it 70-130-160 AM Non-ferrous Material 0.004-0.008-0.012 660-1970-2950 it 660-1640-2620 Bold numbers in the graph indicate the most recommended value of feed (fz) Adjust cutting speed and feed rate according to the actual machining conditions :1st Recommendation Machining with coolant is recommended for Ni-base heat resistant alloy and titanium alloys it: 2nd Recommendation GL Chipbreaker is recommended for surface finish oriented milling 2 When using GH chipbreaker for fine pitch cutters, recommended feed is fz < 0.012 ipt. GH chipbreaker is not recommended for extra-fine pitch cutter E46 Kyocera